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A Comprehensive Overview of Reliability Assessment Strategies and Testing of Power Electronics Converters
IEEE Open Journal of Power Electronics Pub Date : 2024-03-19 , DOI: 10.1109/ojpel.2024.3379294
Farzad Hosseinabadi 1 , Sajib Chakraborty 1 , Sachin Kumar Bhoi 1 , Guenter Prochart 2 , Dino Hrvanovic 2 , Omar Hegazy 1
Affiliation  

Power electronics converters (PECs) are responsible for efficiently converting electrical energy between power generators, storage systems and power consumers/loads. The PECs are subjected to complicated power loading factors throughout their operations and, thus, are proven to have issues regarding lifetime. Therefore, according to the original equipment manufacturers and suppliers, the reliability of the PECs is a key priority in order to be widely used and accepted in the industries. In this context, this review article aims to provide a comprehensive overview of reliability assessment strategies and testing protocols for ensuring the lifetime requirements of PECs. In addition, the paper conducts a thorough investigation of various strategies that are employed to enhance reliability during the design and useful life phase, including the analysis of different types of failure mechanisms, identification of factors contributing to failures, and assessment of techniques for estimating and regulating junction temperatures to prolong the lifetime of the system under real-life operating conditions. Furthermore, the article highlights the challenges encountered in monitoring and predicting component degradation and outlines the crucial steps for conducting a functional safety analysis. Particular emphasis is provided on summarizing the different accelerated aging tests for power electronics converters used in automotive applications, as these tests have yet to be fully covered in previous literature. This study provides an overview and guidelines for understanding the reliability of PECs and identifying potential areas for future research. Finally, the paper concludes most of the ongoing research and innovations in this area and provides insights into the future trends and challenges in enhancing the reliability of power electronics converters.

中文翻译:

电力电子转换器可靠性评估策略和测试的全面概述

电力电子转换器 (PEC) 负责在发电机、存储系统和电力消费者/负载之间有效地转换电能。 PEC 在整个运行过程中要承受复杂的功率负载因素,因此,事实证明存在使用寿命问题。因此,原始设备制造商和供应商表示,PEC的可靠性是行业广泛使用和接受的关键。在此背景下,本文旨在全面概述可靠性评估策略和测试协议,以确保 PEC 的使用寿命要求。此外,本文对设计和使用寿命阶段用于提高可靠性的各种策略进行了彻底的研究,包括分析不同类型的失效机制、识别导致失效的因素以及评估估计和使用的技术。调节结温以延长系统在实际工作条件下的使用寿命。此外,本文还强调了监测和预测组件退化过程中遇到的挑战,并概述了进行功能安全分析的关键步骤。特别强调总结汽车应用中使用的电力电子转换器的不同加速老化测试,因为这些测试尚未在以前的文献中完全涵盖。本研究为了解 PEC 的可靠性和确定未来研究的潜在领域提供了概述和指南。最后,本文总结了该领域正在进行的大部分研究和创新,并深入探讨了增强电力电子转换器可靠性的未来趋势和挑战。
更新日期:2024-03-19
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