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Improvement of Surface Mechanical and Tribological Characteristics of L-PBF Processed Commercially Pure Titanium through Ultrasonic Impact Treatment
Acta Metallurgica Sinica-English Letters ( IF 3.5 ) Pub Date : 2024-04-09 , DOI: 10.1007/s40195-024-01696-y
Iman Ansarian , Reza Taghiabadi , Saeid Amini , Mohammad Hossein Mosallanejad , Luca Iuliano , Abdollah Saboori

Multi-pass ultrasonic impact treatment (UIT) was applied to modify the microstructure and improve the mechanical and tribological characteristics at the near-surface region of commercially pure Ti (CP-Ti) specimens produced by the laser powder bed fusion (L-PBF) method. UIT considerably refined the L-PBF process-related acicular martensites (α′-M) and produced a well-homogenized and dense surface microstructure, where the porosity content of 1-, 3-, and 5-pass UITed samples was reduced by 43, 60, and 67%, respectively. The UITed samples showed an enhancement in their near-surface mechanical properties up to a depth of about 300 μm. The nanoindentation results for the 3-pass UITed sample revealed an increase of about 53, 45, and 220% in its nanohardness, H/Er, and H3/Er2 indices, respectively. The stylus profilometry results showed that performing the UIT removed the L-PBF-related features/defects and offered a smooth surface. The roughness average (Ra) and the skewness (Rsk) of the 3-pass UITed sample were found to be lower than those of the L-PBFed sample by 95 and 223%, respectively. Applying the UIT also enhanced the material ratio, where the maximum load-bearing capacity (~ 100%) in as-L-PBFed (as-built) and 3-pass UITed samples was obtained at 60- and 10-µm depths, respectively. The tribological investigations showed that applying the UIT resulted in a significant reduction of wear rate and average coefficient of friction (COF) of CP-Ti. For instance, under the normal pressures of 0.05 and 0.2 MPa, the wear rate and COF of the 3-pass UITed sample were lower than those of the L-PBFed sample by 65 and 58%, and 20 and 17%, respectively.



中文翻译:

通过超声波冲击处理改善 L-PBF 加工的工业纯钛的表面机械和摩擦学特性

采用多道超声波冲击处理 (UIT) 来改变激光粉末床熔合 (L-PBF) 生产的商业纯钛 (CP-Ti) 样品的近表面区域的微观结构并改善其机械和摩擦学特性方法。 UIT 显着细化了与 L-PBF 工艺相关的针状马氏体 (α′-M),并产生了均匀且致密的表面微观结构,其中 1、3 和 5 道 UIT 样品的孔隙率含量降低了 43 、60%和67%。 UITed 样品的近表面机械性能在深度达到约 300 μm 时有所增强。 3 次 UITed 样品的纳米压痕结果显示,其纳米硬度、H / E rH 3 / E r 2指数分别增加了约 53%、45% 和 220%。触针轮廓测量结果表明,执行 UIT 消除了与 L-PBF 相关的特征/缺陷,并提供了光滑的表面。发现 3 遍 UITed 样品的平均粗糙度 ( Ra ) 和偏度 ( Rsk ) 分别比 L - PBFed 样品低 95% 和 223% 应用 UIT 还提高了材料比率,其中分别在 60 µm 和 10 µm 深度处获得了 as-L-PBFed(竣工)和 3 遍 UITed 样品的最大承载能力(约 100%) 。摩擦学研究表明,应用 UIT 可以显着降低 CP-Ti 的磨损率和平均摩擦系数 (COF)。例如,在0.05和0.2 MPa的常压下,3道UITed样品的磨损率和COF分别比L-PBFed样品低65%和58%,以及20%和17%。

更新日期:2024-04-09
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