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Preparation and properties of corrosion-resistant polysiloxane-based ceramic coatings
Journal of Materials Science ( IF 4.5 ) Pub Date : 2024-04-23 , DOI: 10.1007/s10853-024-09624-2
Wenshuo Du , Yue Ma , Taofu Zhao , Rui Zhang , Ping Tang , Shihan Li , Wei Zhao , Hai Wang , Yuezhen Bin

Developing high-performance anti-corrosion coating is an effective way of preventing metal surface from environmental corrosion. Polymethylhydrosiloxane (PMHS) precursor was utilized in combination with nano-zirconia (ZrO2) particles to prepare SiCxO-ZrO2 ceramic coating by means of high-temperature pyrolysis at 800 °C. A series of characterizations, including chemical structure, thermal stability, crystalline structure, microscopic morphology, and mechanical and electrochemical properties, were conducted to reveal the relation between the structure and the performance of the ceramic coatings. It was observed that the SiCxO-ZrO2 coating containing 20 wt% ZrO2 exhibited a hardness greater than 9H, impact resistance of 50 cm, water contact angle as high as 132°, and excellent corrosion resistance, which was attributed from the reparative effect of ZrO2 on ceramic coatings. This coating shows significant potential for use in storage tank anti-corrosion applications.

Graphical Abstract



中文翻译:

聚硅氧烷基耐腐蚀陶瓷涂层的制备及性能

开发高性能防腐涂料是防止金属表面遭受环境腐蚀的有效途径。采用聚甲基氢硅氧烷(PMHS)前驱体与纳米氧化锆(ZrO 2 )颗粒结合,通过800 ℃高温热解制备SiC x O-ZrO 2陶瓷涂层。进行了一系列表征,包括化学结构、热稳定性、晶体结构、微观形貌以及机械和电化学性能,以揭示陶瓷涂层的结构和性能之间的关系。结果表明,含有20 wt% ZrO 2的SiC x O-ZrO 2涂层表现出大于9H的硬度、50 cm的抗冲击性、高达132°的水接触角和优异的耐腐蚀性。 ZrO 2对陶瓷涂层的修复作用该涂层在储罐防腐应用中显示出巨大的潜力。

图形概要

更新日期:2024-04-23
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