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Micro-electrical discharge machining of nitinol alloy using coated electrode and multi-energy field Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-03-28 Wencheng Wang, Li Li, Xianfu Liu, Jianbing Meng
Nitinol alloys are widely utilized across various fields owing to their exceptional elasticity and shape memory characteristics. Their low thermal conductivity, high strength, and high toughness po...
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Steel slag as a low-impact filler in rubber compounds for environmental sustainability Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-03-28 Anna Gobetti, Giovanna Cornacchia, Giuseppe Tomasoni, Kamol Dey, Giorgio Ramorino
This study investigates the use of electric arc furnace (EAF) slag, as a substitute for conventional filler, such as calcium carbonate, in nitrile-butadiene rubber (NBR) composites in different vol...
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Drilling-induced damage suppression on CFRP/Ti-6Al-4V stacks using textured drills Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-03-28 Samsudeensadham S, Krishnaraj V
Minimizing the drilling-induced damage on the walls and sub-surfaces of the drilled holes is a challenging but demanding task, especially on hard-to-machine materials such as CFRP/Ti-6Al-4 V stacks...
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Effect of atomization amounts on electrical discharge ablation machining and electrochemical machining Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-03-26 Xiulei Yue, Zhidong Liu, Shuncheng Zhou, Ying Chai
This study investigated the impact of varying atomization amounts on composite machining involving both atomized electrical discharge ablation machining and electrochemical machining (EDAM-ECM). Ad...
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Optimization of MRP quartz glass process parameters based on BP-PSO Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-03-25 Yakun Yang, Mingming Lu, Jieqiong Lin, Shaoyi Sun
The BP-PSO was used to obtain the optimal process parameters of magnetorheological polishing quartz glass. Specifically, the orthogonal experiments investigated the effect of process parameters on ...
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Machining of micro-hole on nitinol alloy by UV-MFEDM process Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-03-08 Wencheng Wang, Li Li, Xianfu Liu, Xue Bai
Nitinol alloy is widely utilized across various industries due to its special properties. In this paper, the compound effects of two kinds of energy fields on material removal rate (MRR), hole wall...
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Improved approach to magnetorheological finishing of blind-hole cavities Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-03-06 Talwinder Singh Bedi, Sunil Kumar Pawan, Ravi Kant, Ajay Singh Rana
Nanofinishing of blind-hole cavities is important to produce high quality products without any surface irregularities. The commonly used methods such as grinding or honing are not efficient because...
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Performance evaluation of coated tool in end milling of XH67MBTHO alloy Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-03-06 Jayaram C Sasi, Jose Mathew, Allan George, Basil Kuriachen
XH67MBTHO is a promising nickel-based alloys which finds applications in aerospace engineering due to its exceptional hot hardness, corrosion resistance and strength at superior temperatures. Howev...
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Experimental study on EDM of network microstructure titanium matrix composites Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-03-04 Yizhou Hu, Leheng Zhang, Zhenlong Wang
The network microstructure titanium matrix composites (NMTMCs) exhibit excellent properties but research on its machining remains limited. In this paper, single and continuous pulse electrical disc...
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Tool wear analysis in turning inconel-657 using various tool materials Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-03-04 Yunhe Zou, Shufeng Tang, Shijie Guo, Xiaojuan Song
Inconel 657, also known as 50Cr-50Ni, is a high-temp, corrosion-resistant Ni-Cr alloy with excellent fuel-ash corrosion resistance against sulfur and vanadium. To make components from Inconel 657, ...
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Machining efficiency and geometrical accuracy on micro-EDM drilling of titanium alloy Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-29 Alemu Workie Kebede, Promod Kumar Patowari, Chinmaya Kumar Sahoo
In the current study, micro-electric discharge drilling (µEDD) is conducted on a titanium grade 2 alloy using a tungsten carbide (WC) tool electrode of 496 µm diameter. Capacitance, voltage, and fe...
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Assessment of electro-discharge machining for nimonic C-263 utilizing aluminum powder-infused green dielectric Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-29 Prasan Ralph Dewan, Pranab Kumar Kundu
Aluminum powder-mixed EDM is operated on Nimonic C-263 with varied process parameters using eco-friendly deionized water as a dielectric. Performance evaluation includes material removal rate (MRR)...
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Investigation of electrolyte intermittent commutation effects on electrochemical machining Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-29 Jingtao Wang, Tianyu Geng, Zhengyang Xu
Traditional blade electrochemical machining (ECM) adopts electrolyte unidirectional flow (EUF), resulting in serious accumulation of insoluble byproducts, gas, and Joule heat along the flow path. H...
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Micro-feature fabrication on SS304 stainless steel using WEDM process Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-29 Amritesh Mohapatra, Pranesh Dutta, Suvradip Mullick, Gaurav Bartarya
Fabricating micro-pillars is a tough procedure as these features are highly debile. Wire Electro-Discharge Machining (WEDM) is a popular micromachining process to fabricate complex features on elec...
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Tool wear analysis in AISI 52100 steel machining with sustainable approach Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-29 Avinash Borgaonkar, Ismail Syed
Manufacturing industries work towards the development of low toxic, eco-friendly, and sustainable alternatives to save the ecosystem from the harmful effects of traditional cutting fluids used for ...
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A review on wire arc additive manufacturing based on cold metal transfer Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-29 Rajendra Prasad Meena, Yuvaraj N, Vipin
Wire Arc Additive Manufacturing (WAAM) has grown in popularity due to the many practical uses of additive manufacturing (AM), most notably in the fabrication of large metal structures. Cold Metal T...
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Optimizing CO2 laser beam welding parameters for magnesium hybrid metal matrix composites (ZE41A) Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-15 Sivabalan R, Pandiyarajan R, Starvin M S
The current work is the investigation of optimizing input welding parameters of CO2 laser welding of two stir squeeze casted magnesium (ZE41A) matrix silicon nitride and alumina-reinforced hybrid m...
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One-shot drilling process for thin CFRP/Aluminium alloys stacks Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-12 Martina Panico, Massimo Durante, Antonio Langella, Luca Boccarusso
The aerospace industry pursues lighter, stronger, and more fuel-efficient aircraft, relying on lightweight materials. This study investigates one-shot drilling of thin hybrid stacks, including carb...
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Experimental evaluation and prediction on drilling of Corchorus olitorius filler-based composite Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-12 Vijay Kumar Mahakur, Sumit Bhowmik, Promod Kumar Patowari
Naturally derived fibers/fillers-based polymers have gained much attention in many industrial applications due to the requirement for renewable and biodegradable components. Machining is sometimes ...
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Comparative analysis and experimental exploration of the milling process in the machining of Inconel 825 material under MQL Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-08 P. Sivaiah, N. Siva Balaji, K. Lakshmi Narasimhamu, V. Chengal Reddy
With the flood cooling technique approach, it is impossible to fulfill the concerned environmental regulations and increase productivity while machining material that is infamously tough to cut. To...
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Effect of DH-shaped coil symmetry coefficient on EMPW process Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-07 Yan Zhou, Chengxiang Li, Xin Shi, Dan Chen
The coil is used for electrical connection and energy conversion in the electromagnetic pulse welding (EMPW) process, so its structure affects the welding effect. In this work, for the dual H-shape...
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A hybrid process technology of SiC die separation Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-07 Shun-Tong Chen, Ping Lo, Chun-Hung Hu
Silicon carbide (SiC) is ideal for making powerful, high-frequency chips for 5 G and electric vehicles due to its wide band gap and resistance to high voltage. However, its powerful chemical bond s...
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Enhancing the borosilicate glass micromachining by using mixed alkaline electrolytes in the ECDM process Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-05 Akshay Doke, Avinash M Badadhe, Pradeep Dixit
This article investigates the effects of mixing different alkaline electrolytes on the geometrical features created by the ECDM. Sodium hydroxide (NaOH) and potassium hydroxide (KOH) were mixed in ...
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Study on surface formation mechanism of multiple abrasive particles under ultrasound Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-04 Ping Zou, Zhenyu Yang, Yushan Lyu, Yu Zhang
The mechanism of material removal under ultrasonic vibration has not been elucidated, which is not conducive to its promotion and application in the field of machining. Previous research on the mec...
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Evaluation of abrasive belt grinding performance in nickel-based superalloy robot grinding Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-04 Weijian Zhang, Yadong Gong, Yao Sun, Jibin Zhao
In order to evaluate the abrasive belt grinding performance, this paper proposes to conduct nickel-based superalloy robot abrasive belt grinding experiment based on different types of abrasive belt...
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Sustainability assessment of electron beam melted Ti6Al4V machining: energy consumption and lubricant use Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-04 Ersilia Cozzolino, Stefania Franchitti, Rosario Borrelli, Antonello Astarita
Electron Beam Melting (EBM) is typically used to produce high performance titanium parts, but it falls short in ensuring the high surface finishing always requested for aerospace applications, and ...
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Same-spot micro-ECM based on constant-accelerated movement of the electrode Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-01 Shun-Tong Chen, Wei-Jen Chiu, Chi-Hsien Chiu
An injector nozzle needs a precision upside-down tapered-microhole, and the nozzle material is often a high temperature corrosion resistant alloy that is very difficult to machine. In this study, a...
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Comparison of turning process performance using modified cutting inserts under minimum quantity lubrication Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-02-04 P. Mallikarjuna, P. Prasanna
While machining of high-strength alloy steel materials, poor surface quality and decreased tool life are result by an increase in the cutting zone temperature close to the machining region. To over...
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Optimizing processing parameters in electrical discharge milling of CFRP using metaheuristics Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-01-22 Hrishikesh Dutta, Subhankar Saha, Kishore Debnath, Deba Kumar Sarma, Mridusmita Roy Choudhury, Abhijit Bhowmik
The micro-channel fabrication in carbon fiber-reinforced polymer (CFRP) composite through electrical discharge machining (EDM) process followed by the comprehensive study of dimensional deviation i...
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Optimization of Rotary-Magnet assisted ECSM on borosilicate-glass using machine learning Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-01-23 Dil Bahar, Akshay Dvivedi, Pradeep Kumar
Owing to the incapability of the existing techniques, Electrochemical Spark Machining (ECSM) is transpiring to micro machine the glass for potential applications in micro domain. However, in ECSM, ...
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Optimizing highly reflective CNC abrasive polishing on aluminum sheets Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-01-22 Mahesh Kumar Sah, Vijaya A
The polishing industry’s demand for achieving a smooth, highly reflective surface, flat, particle-free metallic surface, crucial for imaging and optical applications has increased. As aluminum meta...
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Determination of process parameters for selective laser melting of inconel 718 alloy through evolutionary multi-objective optimization Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-01-22 Jai Tiwari, Ersilia Cozzolino, Sivasrinivasu Devadula, Antonello Astarita, Hariharan Krishnaswamy
Selective laser melting (SLM) is a sustainable process that offers various environmental benefits. However, the parts produced from SLM process require post-processing treatments that increase the ...
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Microwave joining of additive manufactured SS316 with conventional SS316 for hybrid structural applications Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-01-23 Rahul Samyal, Ashok Kumar, Raman Bedi
Metal additive manufacturing (MAM) can better complement existing methods by providing hybrid structural strengthening and repair solutions. This opportunity and challenge can only be fulfilled by ...
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SPIF of micro-FSWed dissimilar AlMgSi alloy: formability analysis Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-01-23 Pilli Jaya Teja, Shubham, Rahul Jain, Kaushik Bandyopadhyay
Tailor-welded blanks (TWB) facilitate strategic material placement, ensuring desired materials are positioned appropriately, while single-point incremental forming (SPIF) enables versatile shape ma...
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Effect of machining parameters in turning under different cooling conditions Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-01-23 Jothiprakash V.M., Naresh Babu M., Vetrivel sezhian M., Anandan V.
Flood lubrication is often replaced with minimal quantity lubrication (MQL) because of its eco-friendly properties. Surface smoothness, chip removal from cutting regions, improving the tool life, f...
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Sinking ECDM micro-milling of micro-channels with a customized electrode Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-01-19 Jiwen Shen, Benhua Zhao, Yaowu Zhou, Yongbin Zeng
Electrochemical discharge machining (ECDM) micro-milling exhibits enormous machining potential in manufacturing metal microstructures. In this paper, a novel sinking ECDM micro-milling using glycol...
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Use of melt blending to synthesize wood plastic composites containing modified steel slag: a study Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-01-15 Ling Zhao, Weike Ma, Hao Zhang, Hongming Long
.The novel modified steel slag/wood-plastic composites were innovatively prepared by melt blending with melt pressure 4.8 MPa ascribed to simpler operation. The addition of modified steel slag coul...
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Effects of 3D-printing processing parameters on FFF parts’ porosity: outlook and trends Mater. Manuf. Process. (IF 4.8) Pub Date : 2024-01-13 John Kechagias, Stephanos Zaoutsos
The filament material extrusion (ME) process manufactures functional components for a wide range of personalized applications in medicine, fashion and remanufacturing cases, or customized batch pro...
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High aspect ratio shaped microtool fabrication using sheet-EDG Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-27 Biswesh Ranjan Acharya, Abhijeet Sethi, Partha Saha, Dilip Kumar Pratihar
Micro EDM is a tool-based micromachining process for fabricating micro-features on metallic surfaces. The existing microtool fabrication techniques are complex and require an additional setup, w...
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Deciphering the interdependent impact of process parameters in friction stir welding – Part II: extracting generalization insights from the critical review of pure metal welds Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-21 Simeon A. Babalola, Samik Dutta, Himadri Roy, Naresh C. Murmu
In Friction stir welding (FSW), significant interdependencies exist between the human-machine interface (HMI) variables for quality joints, the tool design variables, the workpiece material, and it...
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Arc and molten pool behavior on quality of hybrid cold metal transfer and tandem pulsed narrow gap gas metal arc welds: a study Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-18 Polamuri Sudheer Kumar, N Venkaiah, Biswajyoti Basu, T. S. Srivatsan, Degala Venkata Kiran
This research proposes a novel hybrid cold metal transfer (CMT) and tandem Pulsed gas metal arc welding (P-GMAW) process for narrow gap welding (NGW) of high strength low alloy (HSLA) steel plates....
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Analysis of turning on A286 alloy with different environmental conditions Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-18 M. Naresh Babu, V. Anandan, M. Dinesh Babu
Recent research has mostly focused on replacing traditional lubricants with nanoparticle-based fluids to increase machining performance. The current work compares three distinct environmental condi...
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Influence of Cu/Ni interlayers on rotary friction welded dissimilar SS321–Ti6Al4V joints Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-18 Neeraj Kumar Mishra, SGK Manikandan, Neethu N., Amber Shrivastava
Joining of stainless steel (SS) and Ti alloys offers lightweight, cost-efficient, and versatile part design options across various industries. This work incorporates Cu and Ni interlayers and compa...
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Micro-machining of SDSS-2507 under comparative assessment of fiber laser scan techniques Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-13 Debasish Panigrahi, S.K. Patel
Dual phases with different thermal characteristics make SDSS-2507 complex to process by laser. Therefore, two micro-machining attempts were made on SDSS-2507 using a Yb: YAG fiber laser to investig...
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Investigating discharge and material removal mechanisms in graphite powder-mixed ECDM Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-13 Weidong Tang, Jize Zhang, Cong Mao, Xiaoming Kang
Graphite powder mixed electrochemical discharge machining (GPM-ECDM) is an effective technique for micromachining of hard and brittle nonconductive materials. To reveal the mechanisms of discharge ...
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Electrochemical machining of array microgrooves using optimized shaped sheet cathodes Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-12 Jinkai Xu, Huihui Sun, Wanfei Ren, Jin Tao
Shaped cathode electrochemical machining is often used to process array microgrooves on difficult-to-machine materials because of its great flexibility. Unlike the single-groove structure, the curr...
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Post-processing techniques for metal Additive Manufactured products: role and contribution of abrasive media assisted finishing Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-12 S.M. Basha, N. Venkaiah, T.S. Srivatsan, M.R. Sankar
Additive manufacturing has brought revolutionary changes in manufacturing sector by allowing the production of intricate components that were once unattainable using traditional methods. However, p...
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Research on mechanism and experimental effect of tubular electrode dimensions on electric arc electrochemical composite machining Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-07 Shengsheng Zhang, Jianping Zhou, Guoyu Hu, Lizhong Wang
This research discusses the effect of typical characteristic dimensions of electrodes on electric arc electrochemical composite machining (EAECM). The flow rate and debris removal capability of ele...
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Investigation on the impact of sub-zero treated electrodes in EDM Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-05 B. K. Tharian, P.B. Dhanish, R. Manu
Owing to the challenges faced during conventional machining of Titanium (Ti) alloys due to their low thermal conductivity and high chemical reaction, non-conventional machining techniques are used....
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Research on molten pool flow characteristic in all-position LP-LMH welding Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-08 Liming Liu, Xingkong Tao, Huanyu Yang
The flow characteristics of keyhole and molten pool impact the real-time process stability and seam formation severely in all-position low-power laser MAG hybrid (LP-LMH) welding. To probe into the...
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An investigation of process parameter influences on dissimilar friction stir welding of cast aluminum alloy joints Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-06 Bindhushree B S, Shanmuganatan S P, Saravanabavan D, Madhusudan M
Cast alloys find suitable employability in industrial applications favoring automotive and aerospace sectors owing to their high specific strength, low porosity, excellent fluidity, and machinabili...
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Micromachining of alumina ceramic for microsystems applications: a systematic review, challenges and future opportunities Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-05 Anurag Shanu, Priyaranjan Sharma, Pradeep Dixit
This review article presents the current status of various micromachining techniques used to create microfeatures in alumina ceramic. Alumina has emerged as an advanced substrate in various radio-f...
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Development of a BDD end-grinding-milling tool with dual-negative rake angle Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-04 Shun-Tong Chen, Wei-Jen Huang
Due to its high melting point, tungsten carbide is perfect for mold-core usage during glass molding processes (GMP) such as those needed for manufacturing aspheric lenses. However, its extreme hard...
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Experimental study of distortion in side grinding of thin glass lenses Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-03 Yunhe Zou, Shufeng Tang, Shijie Guo, As’ad Alizadeh, Mahmoud Shamsborhan
The production of non-circular thin optical lenses involves initial processes such as circular cutting, grinding, lapping, and polishing. However, shaping the lenses into non-circular forms require...
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Nanofinishing of DED topologically optimized fixation plates with H-ECMR finishing Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-04 Atul Singh Rajput, Ambrish Singh, Sajan Kapil, Manas Das
Fixation plates are crucial to ensure the fracture site remains stable and prevent any movement that could widen the gap between broken bones, ultimately promoting the healing process of the bone. ...
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Evolution mechanism of the rough surface in vibratory finishing within restricted space Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-04 Yupeng Hao, Shengqiang Yang, Haibin Chen, Xiuhong Li
Vibratory finishing within restricted space is an effective way to finish the surface of complex cavities in an aero-engine integral casting casing, where the contact mechanism between the processi...
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3D printing parametric optimization using the power of Taguchi design: an expository paradigm Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-04 John D. Kechagias
The main scope of this work is to exposit good practices of incorporating the power of experimental design in stochastic problems. The filament material extrusion (f-ME) 3D printing process and the...
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Effect of fill pattern on flexural performance of FDM printed PLA Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-04 Sumit Srivastava, D. Saritha, R. Sujithra
In most biomedical devices, such as fracture fixation devices and medical tools, the printed part is subjected to complex loadings that involve large deflections instead of large strains. Among var...
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Multi-attribute optimization of AWJM parameters on hybrid kevlar/SS wire mesh epoxy composites Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-02 M. Subramanian, R. Selvam, N. Monish, Babu. Vinoth
Fiber/metal hybrid composites are perceived as superior materials for applications in machine tools because of their enhanced machinability, lightweight nature, and vibration-damping capabilities. ...
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Experimental investigations on ultrasonic assisted turning of magnesium silicon carbide Mater. Manuf. Process. (IF 4.8) Pub Date : 2023-12-02 V. G. Umasekar, M. R. Stalin John
The conventional turning (CT) of Mg-SiC was found difficult due to high tool wear and surface roughness, which reduced the machinability of the composites. In this paper, a study applying ultrasoni...