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Multipurpose Additives Toward Improving the Polymer Cold Spray Process J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-27
Abstract Polymers have proven to be challenging to cold spray, particularly with high efficiency and quality when using inexpensive nitrogen (N2) and air propellants. Helium (He), when used as a process propellant, can improve spray deposit properties but is often undesirable due to its limited availability and high cost. In this study, additives of multiple particle sizes and materials were mixed
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Fabrication and Corrosion Resistance of Al-Co-Ce Amorphous Alloy Coating by a Combined Process of Thermal Spraying and Pulsed Electron Beam Surface Remelting J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-26 Chunling Li, Huang Chen, Hongbo Wang, Mingli Lv, Tinglei He, Shuangqing Sun, Songqing Hu
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Comparative Analysis of Microstructural and Mechanical Attributes in Low-Pressure Cold-Spray Coatings: Impact of Varied Cu Feedstock Powders J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-26 Niloofar Eftekhari, Hamid Jahed
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Cold Sprayed Deposits Characterized by Positron Annihilation Spectroscopy J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-25 Jan Cizek, Jan Medricky, Filip Stefanik, Franisek Lukac, Jan Cupera, Jan Kondas, Reeti Singh, Oksana Melikhova, Petr Hruska, Jakub Cizek
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A Comparative Study on Wear Resistance of Cold-Sprayed Aluminum/Quasicrystal Composite Coatings J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-25 Reza Jafari, Jan Cizek, Frantisek Lukac, Ladislav Cvrcek, Matej Buril, Jan Walter, Mari Honkanen, Minnamari Vippola, Heli Koivuluoto
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Preparation of Plasma Sprayed GDC Electrolytes for Metal-Supported Solid Oxide Fuel Cells J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-21 Mengting Zhang, Chen Song, Kaisheng Lin, Min Liu, Ke Du, Kui Wen, Taikai Liu, Jie Mao, Xiaofeng Zhang, Hanlin Liao, Kesong Zhou
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Enhancing Mechanical Behavior Assessment in Porous Thermal Barrier Coatings using a Machine Learning Fine-Tuned with Genetic Algorithm J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-21 Ahmed A. H. Alkurdi, Hani K. Al-Mohair, Paul Rodrigues, Marwa Alazzawi, M. K. Sharma, Atheer Y. Oudah
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A Three-Dimensional Damaged Region Contour Extraction Approach for Cold Spray Repair J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-21 Fei Huang, Wenbo Li, Rija Nirina Raoelison, Christophe Verdy, Hanlin Liao, Sihao Deng
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SiC-YAG Coating Microstructure Optimization Through Powder Feedstock Manufacturing Process Control J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-19 D. Perello-Badia, N. Espallargas
A silicon carbide/yttrium aluminum garnet (SiC/YAG) composite powder feedstock material developed and patented by NTNU (Norway) in 2012 has been used to produce industrial SiC thermal spray coatings since 2014. This powder is the first of its kind in the thermal spray industry. The commercial powder is produced by the agglomerated and sintered route (A&S), making it suitable mostly for High-Velocity
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Mixed-Material Feedstocks for Cold Spray Additive Manufacturing of Metal–Polymer Composites J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-15
Abstract High-performance polymers such as poly(ether ether ketone) (PEEK) are appealing as composite components for a wide variety of industrial and medical applications due to their excellent thermomechanical properties. However, conventional PEEK metallization methods can often lead to poor quality control, low deposition rate, and high cost. Cold spray is a promising potential alternative to produce
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Effect of Substrate Preheating on Cracking and Wear Resistance of Laser-Cladded Tribaloy T-800 Coatings on DD5 Single-Crystal Alloy J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-07 Zhang Guangtai, Liu Weijun, Bian Hongyou, Xing Fei, Xu Xiaowen
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Microstructure, Mechanical, and Corrosion Properties of 304 Stainless Steel-H13 Tool Steel Composite Cold Spray Coatings J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-04
Abstract The main objective of this work is to investigate the microstructure, mechanical and corrosion properties of 304 stainless steel-H13 composites produced using high pressure cold spray process. 304 stainless steel powders with varying amount of H13 tool steel powders (0, 25, 50 and 75 wt.%) were pre-mixed and cold spray deposited using nitrogen process gas to produce metal-metal composites
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High Entropy Oxides as Promising Materials for Thermal Barrier Topcoats: A Review J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-03-04 Hamideh Vakilifard, Hossein Shahbazi, Andre C. Liberati, Rakesh B. Nair Saraswathy, Rogerio S. Lima, Martin D. Pugh, Christian Moreau
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Copper Coatings for Antibiotics Reduction in Fattening Livestock J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-28 Lukas Möhrke, Michél Hauer, Andreas Gericke, Anne Breitrück, Bernd Kreikemeyer, Knuth-Michael Henkel
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Prediction of Geometry-Induced Porosity in Cold Spray Additive Manufacturing of Leading Edges J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-28 Isaac M. Nault, Marius Ellingsen, Aaron Nardi
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Quantitative Nondestructive Evaluation of Cold Spray Manufactured Aluminum Alloy 6061 and Copper Samples J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-28
Abstract Cold spray (CS) is a solid-state process for depositing thick layers of material via the successive high-velocity impact of powder particles onto a solid surface, which leads to high rates of deformation, interparticle bonding, and coating build-up. Although CS is finding commercial utilization in non-load-bearing repair and coating applications, clear nondestructive characterization procedures
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The Study on Flow Field Simulation and WC-12Co Multi-layer Coating Growth in High-Velocity Oxygen-Fuel (HVOF) Thermal Spraying J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-28 Chang Li, Siyu Li, Xing Han
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Microstructure and High-Temperature Tribological Properties of Nickel-Based Composite Coatings with Laser In Situ Induced TiC and MoSi2 Reinforcement J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-28
Abstract In order to improve the tribological properties of Inconel 718 alloy at elevated temperature, nickel-based composite coatings with in situ TiC and MoSi2 reinforcement were deposited onto Inconel 718 alloy via laser cladding the complex Hastelloy C276 alloy and Ti3SiC2 powder in this study. The influences of the in situ TiC and MoSi2 reinforcement from the complete decomposition of Ti3SiC2
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Scratch Adhesion Testing of Thick HVOF Thermal Sprayed Coatings J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-28 Maya M. Harfouche, Sima A. Alidokht, Alejandra Islas Encalada, Venkata N. V. Mungala, Richard R. Chromik, Christian Moreau, Navid Sharifi, Pantcho Stoyanov, Mary E. Makowiec
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Effect of Interfacial Structure on Microstructure and Properties of Cold-Sprayed Cu-Al2O3 Composite Coating J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-27 Peiyuan Lv, Min Yu, Kai Cao, Hui Chen
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Microstructure and Properties of AlCoCrFeNi2.1 Eutectic High-Entropy Alloy Coatings Fabricated by Extreme High-Speed and Conventional Laser Cladding J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-23 Jia Wang, Yang Li, Bingwen Lu, Jin Liu, Na Tan, Yujie Zhou, Yujun Cai, Zichuan Lu
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Microstructure and Thermal Property Evolution of Plasma-Sprayed Lu2SiO5 EBCs Under High Temperature Environments J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-22 Xin Zhong, Ruihui Liang, Pingping Liu, Du Hong, Lujie Wang, Yaran Niu, Xuebin Zheng
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Highly Sensitive LaFeO3 Coatings Deposited by Solution Precursor Plasma Spraying for Isoamyl Alcohol Detection J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-22 Kaichun Xu, Mengjie Han, Jinyong Xu, Zichen Zheng, Kaidi Wu, Zexin Yu, Hanlin Liao, Chao Zhang
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Microstructural Feature Extraction by a Convolutional Neural Network for Cold Spray of Aluminum Alloys J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-22 Siyu Tu, Phuong Vo
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Plasma-Sprayed Nanodiamond-Reinforced NiCrBSi Composite Coating for Improved Wear and Corrosion Resistance J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-12 Abhishek Kumar Grain, O. S. Asiq Rahman, Sudha Kumari, Shubhendra Shivam Maurya, K. Vijay Kumar, Aminul Islam, Subir Kumar Ghosh, Anup Kumar Keshri
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Numerical and Experimental Analysis of a Solid Shroud in Multi-arc Plasma Spraying J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-12 K. Bobzin, H. Heinemann, A. Dokhanchi
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Data-Driven Overlapping-Track Profile Modeling in Cold Spray Additive Manufacturing J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-09 Daiki Ikeuchi, Alejandro Vargas-Uscategui, Xiaofeng Wu, Peter C. King
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Fretting Behavior of WC-Co-Cr Coatings Against QT Steel in Bolted Joint J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-07 Vilma Haaja, Tommi Varis, Jussi Laurila, Matti Isakov
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45S5/PEEK Coatings by Cold Gas Spray with In Vitro Bioactivity, Degradation, and Cellular Proliferation J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-07 Beatriz Garrido, Vicente Albaladejo-Fuentes, Sergi Dosta, Natalia Garcia-Giralt, Irene Garcia-Cano
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Effect of Carbon Fiber Orientation when Cold Spraying Metallic Powders onto Carbon Fiber-Reinforced Polymers J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-07 Andre C. Liberati, Payank Patel, Amit Roy, Phuong Vo, Chunzhou Pan, Christian Moreau, Richard R. Chromik, Stephen Yue, Pantcho Stoyanov
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Numerical and Experimental Investigation for Application of CoNiCrAlY Coatings by HVAF J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-07 K. Bobzin, H. Heinemann, K. Jasutyn
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Encapsulated Liquid Lubricants Incorporated in Metal Matrix Thermal Spraying Coatings J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-06 Ch. I. Sarafoglou, D. Skaltsas, D. Tsiourva, C. Zotiadis, D. M. Korres, P. Ioannou, D. Andreouli, C. I. Papadopoulos, S. Vouyiouka, I. Georgiopoulos
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Polymer Metallization by Cold Spray Deposition of Polyamide-Copper Composite Coatings J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-06 Maniya Aghasibeig, Abdelkader Benhalima, Kintak Raymond Yu
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Improvement in Tensile Strength of Mg Alloy After Immersion in SBF by Cold-Sprayed Zn Coating J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-05
Abstract Considering corrosion on mechanical property of Mg alloy in simulated body fluid, cold-sprayed Zn coating was prepared onto Mg alloy substrate in order to improve its tensile strength after immersion in stimulated body fluid. Tensile strength and corrosion behaviors of bare and Zn-coated Mg alloy were investigated after different immersion time. Results show that comparing with deep and large
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Repair of Damaged Fiber-Reinforced Polymer Composites with Cold Spray J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-05 Ibnaj Anamika Anni, Madison S. Kaminskyj, Kazi Zahir Uddin, Joseph F. Stanzione, Francis M. Haas, Behrad Koohbor
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Wear and Corrosion Resistant Eutectic High-Entropy Alloy Al0.3CoCrFeNiMo0.75 Produced by Laser Metal Deposition and Spark-Plasma Sintering J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-02 B. Preuß, T. Lindner, T. Uhlig, T. Mehner, G. Töberling, G. Wagner, T. Lampke
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Effect of Structure Density of Milled Powder on Hot Corrosion and Erosion Resistance of HVOF-Sprayed Cr3C2-NiCr Coating J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-01
Abstract The present study investigated the effect of mechanical milling on Cr3C2-NiCr coatings deposited using the HVOF spraying method. The milling process was carried out using powder with varying characteristics to produce fine-grained and flaky powders. The milled powder coatings exhibited higher density and reduce porosity, leading to improve surface hardness and bond strength. To evaluate the
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The Influence of Spraying Parameters and Powder Sizes on the Microstructure and Mechanical Behavior of Cold-Sprayed Inconel®625 Deposits J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-01 F. Taherkhani, A. List, S. Keller, N. Kashaev, F. Gärtner, T. Klassen
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Preparation and Electrocatalytic Hydrogen Evolution Performance of FeCoNiCrMo High-Entropy Alloy Porous Electrode with Different Pore-Forming Agent Content J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-02-01 Ma Jingwen, Wang Xin, Xing Bowei, Yu Huishu, Zuo Xiaojiao, Zhang Nannan
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Accumulative Damages of Thermally Sprayed Cemented Carbide Coatings Under Repetitive Heavy-Load Impacts J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-01-30 S. J. Zhang, X. P. Zhu, J. R. Yuan, M. K. Lei
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Microstructure, Tribocorrosion and Corrosion Performances of Laser Cladded Ni625-xTiC Coatings in 3.5% NaCl Solution J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-01-29 Yang Chenglong, Kong Dejun
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Real-Time Thermal Spray Process Monitoring Using Convolution Neural Network Deep Learning Architectures J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-01-22 K. Malamousi, K. Delibasis, S. Kamnis
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Optimal Design of a Cold Spray Nozzle for Inner Wall Coating Fabrication by Combining CFD Simulation and Neural Networks J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-01-22 Yuxian Meng, Hiroki Saito, Chrystelle Bernard, Yuji Ichikawa, Kazuhiro Ogawa
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Effect of Powder Particle Size on Microstructure and Mechanical Properties of Cold-Sprayed Pure Nickel Coatings J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-01-22 Zhengmao Zhang, Yaxin Xu, Wenya Li, Jingwen Yang, Chunjie Huang
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A Path Planning Method for Polishing Thermal Barrier Coatings on the Surface of Aero-Engine Blades Based on Point Cloud Slicing J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-01-16 Zhen Hua Cai, Wei Han Zhang, Ting Yang Chen, Xin Yang Wang, Dong Bo Qu, Zhen Hua Ma
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Microstructure and Thermal Properties of the Early-Stage Experimental Thermal Barrier Coatings Deposited by Hybrid Plasma Spraying J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-01-12 Radek Musalek, Jonas Dudik, Tomas Tesar, Jan Medricky, Jakub Minarik, Ksenia Illkova, Frantisek Lukac
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Effect of HT Cycling in Air on Microstructure of Detonation Gun Sprayed YSZ/NiCr Coating J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-01-10
Abstract Yttrium-stabilized zirconium (YSZ) thermal barrier coatings (TBCs) are applied in gas turbines due to their ability to shield metallic parts from exposure to high temperatures. The progress in this area is sought out, among others, by bond coat (BC) engineering providing a better stress relief at ceramic/metal boundary and excellent both oxidation and corrosion protection of the metallic substrate
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Phase Constitution, Microstructure, and Properties of Two Flame-Sprayed Ni60 Coatings with Different Carbon Contents J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-01-05 Jian Yao, Feng Liu, Xuepeng Wang, Haibo Liu, Tao He, Jiaqi Chen, Wanxiang Dai, Liming Tan, Lan Huang, Yong Liu
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Erosion Behavior of Cold-Sprayed Coatings Made of CoCrFeMnNi HEA and Tungsten Carbide Nanoparticles in a Nickel Matrix J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-01-05
Abstract The study investigated the performance of CoCrFeMnNi high entropy alloy and tungsten carbide–nickel coatings under alumina particle impingement. The coatings were applied to 2205 duplex stainless steel substrates by cold spray using nitrogen. For the composite coatings, the amount of WC nanoparticles entrapped in the Ni matrix was estimated as 42.5 ± 8 vol.%. A cold-sprayed interlayer of 316
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Forming Behavior of Additively Manufactured Al/Ti Material Compounds Produced by Cold Spraying J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-01-02
Abstract Cold spraying has great potential for additive manufacturing, especially of oxidation-sensitive metals, because the material is not melted and significantly higher deposition rates can be achieved than with conventional additive manufacturing processes such as selective laser melting or direct metal deposition. Titanium is regarded as a high-performance engineering material due to its unique
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Influence of Nozzle Diameter on Electric Arc Dynamics and Coating Properties in a Cascaded-Anode Plasma Torch J. Therm. Spray Tech. (IF 3.1) Pub Date : 2024-01-02 Céline Ruelle, Simon Goutier, Vincent Rat, Geoffroy Rivaud, Alan Kéromnès, Christophe Chazelas, Érick Meillot
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A Comparative Study on Anti-corrosion and Antifouling Performance of Marine High Density Polyethylene-Capsaicin Composite Coatings with Different Biocide Content J. Therm. Spray Tech. (IF 3.1) Pub Date : 2023-12-28 Zhenxin Qiao, Hao Yang, Yi Liu, Xiuyong Chen, Xiaohua Feng, Xiaomei Liu, Botao Zhang, Jing Huang, Yanxin Dan, Nikolai Boshkov, Hua Li
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Correction to: Microstructure Modifications to Enhance the Scattering Coefficient of Porous Yttria-Stabilized Zirconia Coatings J. Therm. Spray Tech. (IF 3.1) Pub Date : 2023-12-27 Yao Wang, Pei-feng Hsu
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High Entropy Alloy Bond Coats for Thermal Barrier Coatings: A Review J. Therm. Spray Tech. (IF 3.1) Pub Date : 2023-12-26 Hossein Shahbazi, Hamideh Vakilifard, Rakesh B. Nair, Andre C. Liberati, Rogerio S. Lima, Pantcho Stoyanov, Christian Moreau
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Microstructural Evaluation of Tungsten Carbide Cobalt (WC-17Co) Alloy Deposited by High-Velocity Oxygen Fuel, High-Velocity Air Fuel, and Cold Spraying Technologies J. Therm. Spray Tech. (IF 3.1) Pub Date : 2023-12-26 Theresa Grabowski, Daniel Gerner, Fardad Azarmi, Martin McDonnell, Uchechi Okeke
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Structure and Oxidation Behavior of a Chromium Coating on Zr Alloy Cladding Tubes Deposited by High-Speed Laser Cladding J. Therm. Spray Tech. (IF 3.1) Pub Date : 2023-12-22
Abstract A dense and continuous Cr coating with a thickness of approximately 140 μm was successfully deposited on the surface of a thin-walled Zr alloy cladding tube using high-speed laser cladding technology in this study. The microstructure, phase composition, microhardness, and resistance to high-temperature oxidation of the coating were investigated. The experimental results showed that the Cr
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Automated Trajectory Planning and Analytical Improvement for Automated Repair by Robot-Guided Cold Spray J. Therm. Spray Tech. (IF 3.1) Pub Date : 2023-12-18 Marcel Lewke, Hongjian Wu, Alexander List, Frank Gärtner, Thomas Klassen, Alexander Fay
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External Hybrid Deposition: A Novel Method for Thermal Spraying of Thermally Sensitive Materials J. Therm. Spray Tech. (IF 3.1) Pub Date : 2023-12-13 Tomas Tesar, Radek Musalek, Frantisek Lukac, Jonas Dudik
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Passive Film Properties Evolution Involving Oxygen Vacancies Transportation of FeCrMoCBY Amorphous/Nanocrystalline Composite Coating with Different Solution Temperatures J. Therm. Spray Tech. (IF 3.1) Pub Date : 2023-12-13 Miqi Wang, Zehua Zhou, Yu Yi, Xin Zhang
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Spray Trajectory Planning for Complex Structural Components in Robotized Cold Spray Additive Manufacturing J. Therm. Spray Tech. (IF 3.1) Pub Date : 2023-12-13 Wenbo Li, Yijun Yao, Hongjian Wu, Hanlin Liao, Sophie Costil, Sihao Deng