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Modeling and simulation of the effect of scan strategy on spatter movement in laser powder bed fusion Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-12 Weihong Cen, Yangzhong Liu, Honghao Yan, Zirong Zhou, Zhukun Zhou, Xin Shang, Shenggui Chen, Yu Long
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Mechanical properties of AISI 1045 carbon steel plates weld overlay with EnDOTec DO15 using CMT and GMAW-P Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-12 Rafael Cortés-Rodríguez, Ricardo Rafael Ambriz, Victor Hugo López-Morelos, Eduardo Cortés-Carrillo, Francisco Fernando Curiel-López
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Steel surface defect recognition using classifier combination Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-11 Rachid Zaghdoudi, Abdelmalek Bouguettaya, Adel Boudiaf
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Fault diagnosis of belt conveyor idlers based on gradient boosting decision tree Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-11 João L. L. Soares, Thiago B. Costa, Lis S. Moura, Walter S. Sousa, Alexandre L. A. Mesquita, André L. A. Mesquita, Jullyane M. S. de Figueiredo, Danilo S. Braga
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Obtaining of combined titanium-steel structures by electron beam freeform fabrication using niobium and copper interlayers Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-11 Egor V. Terentyev, Khariton M. Kozyrev, Ksenia T. Borodavkina, Dmitriy V. Shishkin, Andrey P. Sliva, Aleksey L. Goncharov, Aleksandr V. Gudenko, Daria A. Zhgut
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Experimental analysis of repaired CFRP by innovative hot bonding technology Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-11 Federica Donadio, Ilaria Papa, Antonio Viscusi
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Surface-conformed approach for mechanical property analysis using ultrasonic welding of dissimilar metals Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-10 Zeshan Abbas, Jianxiong Deng, Lun Zhao, Md Shafiqul Islam
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Design and characterization of a vibrating tool for incremental sheet forming process Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-10 Johra Marwan, Courteille Eric, Le Breton Ronan, Marie Frédéric, Levard Corentin, Sebban Théo
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Effect of reinforced particles on the machinability of Al alloy under MQL, cryogenic, and hybrid lubrication Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-09 Vinothkumar Sivalingam, Haochen Liu, Saurabh Tiwari, Poongavanam Ganesh Kumar, Mingjian Sun, Guo Kai, Munish Kumar Gupta, Abdelkrem Eltaggaz, Ramesh Raju
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Integrating numerical techniques and predictive diagnosis for precision enhancement in roller cam rotary table Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-09 Tzu-Chi Chan, Shao-Chi Wu, Aman Ullah, Umar Farooq, I.-Hung Wang, Shinn-Liang Chang
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A systemic approach to identify the volumetric and dynamic errors for five-axis machine tools with double ball-bar test Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-09 Nuodi Huang, Liyao Hou, Yang Zhang, Xu Zhang, Limin Zhu
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Development and application of high strength gears Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-09 Jizhan Wu, Peitang Wei, Caichao Zhu, Peng Zhang, Huaiju Liu
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Process parameter modeling for the fabrication of functionally graded materials via direct ink writing Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-09 Shijie Wang, Guolin Duan
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Performance evaluation of polymer-filled metal fused filament fabrication tooling for profile extrusion Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-09 Martin Kain, Paolo Parenti, Massimiliano Annoni, Matteo Calaon, David Bue Pedersen, Guido Tosello
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Electron beam powder bed fusion additive manufacturing of Ti6Al4V alloy lattice structures: orientation-dependent compressive strength and fracture behavior Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-09 Yawen Huang, Zhan Wen Chen, Antony Rey O. Wan, Kurt Schmidt, Peter Sefont, Saret Singamneni
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Study of dynamic welding pool for AZ31B magnesium alloy with adjustable ring mode laser welding Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-09 Jing Hu, Lei Guo
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Research on electric spindle thermal error prediction model based on DBO-SVM Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-09 Yaonan Cheng, Kezhi Qiao, Shenhua Jin, Shilong Zhou, Jing Xue
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Additive manufacturing of Al thick wall using high-pressure cold spraying: issues of porosity and mechanical properties Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-09 Mohamed Sokore, Wembo Li, Hongjian Wu, Sihao Deng, Hanlin Liao, Rija Nirina Raoelison
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A novel forming process of AZ31 magnesium alloy square tube based on numerical simulations and experiments Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-08 Wei Zhang, Zhenwei Sun, Hongjun Hu, Ye Tian, Ting Yuan, Zhongwen Ou
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Modeling and validation of the grinding morphology of ordered diamond grinding wheel Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-08 Shichun Li, Wenjing Cai, Kunming Wang, Min Ou, Junzhe Li, Quanhai Xiao, Zhi Yang
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Influence of superimposed pulse position in superimposed pulse current waveform on surface integrity in electrical discharge machining Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-08 Guisen Wang, Fuzhu Han
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Monitoring tool wearing: a hybrid algorithm integrating residual structures and stacked BiLSTM Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-08 Yong Ge, Hiu Hong Teo, Lip Kean Moey
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An artificial intelligence system for quality level–based prediction of welding parameters for robotic gas metal arc welding Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-08 Tesfaye Negash Wordofa, Janaki Ramulu Perumalla, Abhay Sharma
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Effect of root pass removal procedures on mechanical and microstructural properties of shielded metal arc welded joints Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-08 Muhammad Saleem Khan, Muhammad Abas, Zenab Qayyum, Aneela Wakeel, Saif Ullah Khalid
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A nonlinear design method of robust PI control by using adaptive backstepping control for web winding system of reversible cold rolling mill Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-08 Abdelmajid Akil, Nabila Rabbah
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Development of polymer/carbon nanotubes incorporated sustainable materials for manufacturing of autobrake pad Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-08 Uyor Uwa Orji, Popoola Abimbola Patricia, Aigbodion Victor Sunday, Popoola Olawale
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Unraveling the main issues of direct sample printing and sample cutting from a sheet of tensile test samples for characterization of Material Extrusion components Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-06
Abstract This research investigates the influence of varied sample manufacturing strategies on the mechanical properties of Material Extrusion (MatExt) Additive Manufacturing components. Two procedures were investigated: direct sample printing and sample cutting from a sheet. The thickness of the samples was also varied to determine possible differences in the measurements performed. Through a comprehensive
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Impact of product family complexity on process performance in electronic component assembly Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-06
Abstract With the advent of Industry 4.0 and the impending shift towards Industry 5.0, the integration of human–robot collaboration (HRC) into production systems has become increasingly widespread. This paradigm shift leverages collaborative robots, or cobots, to mitigate physical and mental strain on human workers, thereby increasing productivity and improving overall quality performance. This paper
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Flexural strength prediction model based on online measured temperature of fusion deposited CF/PEEK composites and accommodation mechanism Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-06
Abstract A fast prediction model of flexural strength based on the online measured temperature of fusion deposition composites (FSBT model) was proposed to overcome the drawbacks of traditional destructive flexural experiments. The experimental results show that the FSBT model can effectively, quickly, and accurately predict the flexural strength of FDM parts, without being limited by composites, FDM
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Investigations on pulsed and continuous supply of a cryogenic medium in milling of Waspaloy and Inconel 718 under various lubri-cooling environments Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-06
Abstract In the machining process, the buildup of heat around the cutting edge significantly impacts the outcome, causing adverse effects like micro-cracks, heightened tool wear, and diminished surface quality of the workpiece. To counter these challenges, the application of cutting fluids, particularly through flood cooling, is a common practice. However, it is crucial to acknowledge that the utilization
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Non-destructive detection and analysis of weld defects in dissimilar pulsed GMAW and FSW joints of aluminium castings and plates through 3D X-ray computed tomography Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-06
Abstract This work focuses on porosity formation during the welding of dissimilar aluminium alloys (cast and sheet) by pulsed gas metal arc welding (GMAW) with different travel speeds (12–14 mm/s) and by friction stir welding (FSW). The case study concerns the assembling of a battery-pack enclosure prototype. The welded specimens were scanned by 3D X-ray computed tomography. The cast base material
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Quantitative finite element analysis of microscopic surface formation for TC4 aeroengine blade polishing using single-grain method Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-06
Abstract Precision polishing of aeroengine blades involves a complex material removal process, primarily due to the presence of numerous abrasive grains bonded on the polishing tool. Therefore, understanding the surface formation mechanism at the microscale, as a result of a single abrasive grain’s interaction with the workpiece, is pivotal for deciphering the collective effect of numerous abrasive
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Effect of print parameters on the tensile strength and built time of FDM-printed PLA parts Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-06 Asif Hasan, Muhammad Fahad, Maqsood Ahmed Khan
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A novel five-axis on-machine measurement error prediction model considering positioning errors of machine tool Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-06 Yanheng Guo, Neng Wan, Qixin Zhuang, Guangxu Zhu, Hu Qiao, Zhiyong Chang
In comparison to coordinate measuring machine (CMM), on-machine measurement (OMM) offers the benefit of avoiding re-clamping of workpieces and has become a crucial technology for adaptive machining. In OMM, the positioning errors of machine tool shift the ideal position and orientation between the probe and the workpiece. This introduces an error in the measurement result, causing workers to question
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Powder stream thermal dynamics in directed energy deposition for high aggregation and thermal efficiency using computational fluid dynamics modeling Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-06 Xiaoguang Qu, Ze Chai, Tongtong Liu, Huabin Chen, Xiaoqi Chen
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Study of multi-pass laser welding deformation of bipolar plates by experiments and simulations Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-05 Jiabo Zhang, Kai Chen, Yigang Wang, Puhong Tang, Wenbin Yang
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Nanofabrication and influences of titanium carbo-nitride coating tool on machinability behaviour of magnesium alloy nanocomposite Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-05 Lokesh Selvam, Sakthivel Perumal, Mahendran Jayavel, Venkatesh Rathinavelu, Veluchamy Balakrishnan, Priya Chathapuram Balasubramanian, Ismail Hossain, V. Mohanavel, A. H. Seikh
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Modelling the weld cladding process to predict weld clad position and shape error Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-05 Vojtěch Votruba, Tomáš Fornůsek, Tomáš Havlan, Tomáš Kratěna, Jan Smolík
Wire arc additive manufacturing (WAAM) is one of the most productive metal additive manufacturing methods. One of its most promising applications holds in the manufacturing of difficult-to-cut materials where production costs can be reduced with minimizing the time of machining and total tool costs. To develop a correct WAAM, technological processes for manufacturing complex-shaped components welding
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Control of planar parallel robots by applying distinct hybrid techniques in the task space Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-05 Andre G. Coutinho, Tarcisio A. Hess-Coelho
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Location dependency of green density and dimension variation in binder jetted parts Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-05 Maciej Dorula, Meisam Khademitab, Mohammad Jamalkhani, Amir Mostafaei
Binder jetting is a powder bed additive manufacturing process where an object is created by depositing liquid binder onto the surface of powder, selectively binding particles in each layer. The quality of the as-printed parts is influenced not only by process parameters such as layer thickness, binder saturation, print speed, and drying time but also by the location within the build box. This study
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Adaptive fuzzy observer and control in servo drivers for two-axis drilling machine Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-04 Feng-Chieh Lin, Chin-Sheng Chen, Chia-Jen Lin
Drilling technology is a crucial manufacturing process in the application of servo drive control systems in the machining industry. Traditional position and velocity control can easily lead to repeated processing or damage to the drill bit. In this study, a method was proposed for achieving two-axis drilling control by combining torque and velocity estimation. The classical Luenberger observer is employed
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Development of devices for measuring contact friction forces in the processes of volumetric plastic deformation Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-04
Abstract Methods and means for studying the factor of plastic contact friction in the processes of volumetric plastic deformation of solid and hollow precision workpieces were discussed in the article. Estimation of the forces values required for overcoming friction resistance is important for the correct calculation and choice of technological variants for deformation processes, for assessing the
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The influence of the machining strategy on milling of polyetheretherketone (PEEK) Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-04 Irina Beșliu-Băncescu, Ioan Tamașag, Laurențiu Slătineanu
Polyetheretherketone is a thermoelastic biopolymer that has good properties for use in medical implants. The paper presents the results of experimental research on the influence of some machining conditions (feed per tooth and cutting strategy) on the size of the temperature in the milling area, the size of the components of the cutting force, the roughness of the machined surface, the hardness of
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Simulation of temperature field and optimization of welding parameters in friction stir welding thick large circular storage tank Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-04 Xiaohong Lu, Xiangchun Li, Le Teng, Yihan Luan, Haotian Zhang, Yu Zhang, Steven Y. Liang
The thick large circular storage tank of heavy launch vehicle is made of 2219 aluminum alloy and welded using friction stir welding (FSW) technology. To explore the temperature distribution of friction stir girth welding in circular storage tank and select welding parameters, a simulation model of temperature field is established based on ABAQUS/CEL method, combining the amplitude-periodic function
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An investigation on the suitability of different welding recovery procedures for cold stamping punches in VF800AT steel Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-04 Adonis Pellin, Charles Leonardo Israel, Rafael Luciano Dalcin
The life of industrial dies and punches can be effectively increased by timely repair of damaged surfaces. In the present investigation, a procedure was developed to recover VF800AT steel stamping punches by gas metal arc welding (GMAW) process, using Tube-Alloy 260-G metal-cored filler wire (MCFW) with a diameter of 1.2 mm, that deposits a martensitic steel alloy, and a gas-shielded mixture with 25
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Effect of texture location in tool-chip friction region on cutting performance in turning AISI 304 Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-04 Ping Zou, Liang Zhou, Zhenyu Yang, Boyuan Ren, Xue Wang
A suitable texture location is a significant factor in avoiding derivative cutting and improving friction conditions. This paper aims to explore the impact of texture in the sticking and sliding friction regions on cutting performance. The chip distribution model was established and validated to assess the distribution of friction regions. Turning experiments with and without MoS2 solid lubricants
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An experimental hybrid customized AI and generative AI chatbot human machine interface to improve a factory troubleshooting downtime in the context of Industry 5.0 Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-03 Kahiomba Sonia Kiangala, Zenghui Wang
Throughout industrial revolutions, equipment downtime mitigations have been one of the ultimate goals of most factories. Several tools, such as human machine interface (HMI) alarming systems or predictive maintenance schedules, assist in reducing system downtime but still depend on the operators’ ability to swiftly retrieve, understand, and efficiently act upon reported failures. We propose the design
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Advancing bearing fault diagnosis under variable working conditions: a CEEMDAN-SBS approach with vibro-electric signal integration Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-03
Abstract Bearings represent crucial components within rotating machinery, and unexpected failures can lead to significant damage and unplanned breakdowns. This paper introduces a novel approach to diagnose bearing faults under variable working conditions, leveraging the complete ensemble empirical mode decomposition with adaptive noise (CEEMDAN) and sequential backward selection (SBS). CEEMDAN automatically
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Correction method of servo feed trajectory in block divided EDM for diffusion shaped film cooling holes Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-03
Abstract Diffusion shaped film cooling holes can improve cooling performance on turbine blades of aeroengines. The diffusion structures are difficult to machine due to the complicated shape, especially for the special materials such as single crystal superalloys. In our previous work, a novel process of block divided electrical discharge machining (EDM) based on a slender rod electrode was proposed
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Experimental and numerical optimization of deep drawing process parameters for square medical container design with the Taguchi method Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-03 Aleyna Taşkın, Cengiz Görkem Dengiz
Medical containers that sterilize surgical instruments are constantly needed in the healthcare industry. In line with this need, improvements in the fabrication of medical containers are important. Determining the design factors of medical containers fabricated by deep drawing saves time and cost. This study determined, the design factors of square medical containers and experimentally verified the
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GRAAL—modeling, prototyping and assessing a gamified responsible augmented assembly line system Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-03
Abstract Human errors are prevalent in manual assembly line statistics, but humans are still a necessary and numerous working force for assembly tasks. Since faster and shorter production cycles lead to higher mental efforts, an alternative to decrease the cognitive load and errors of manual assembly lines is using augmented reality (AR). AR increases system interaction and assists operators in the
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Dynamic modelling and energy-efficiency optimization in a 3-DOF parallel robot Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-03 Giuliano Fabris, Lorenzo Scalera, Alessandro Gasparetto
Energy efficiency is a challenging and relevant research field in modern manufacturing industries, where robotic systems play an essential role in the automation of several industrial operations. In this paper, we present an approach for the energy-efficiency optimization of a 3-DOF parallel robot. The proposed strategy leverages the task placement, the execution time, and the length of the robot lower
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Experimental and numerical investigation on laser transmission welding of stainless steel 304 L and borosilicate glass Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-03
Abstract An experimental and numerical study on laser transmission welding (LTW) of borosilicate glass and stainless steel 304 L by a continuous wave fiber laser with a central wavelength of 1075 nm is reported for the objective of achieving hermetic glass-metal seals. Prior to the experimentation, numerical simulations were undertaken on the ANSYS Fluent platform with custom user-defined functions
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2017A Alloy surface layer after flow burnishing with glass microspheres Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-02
Abstract This study presents an unconventional flow processing technique that uses glass microspheres instead of abrasives. The fundamentals of flow machining with glass microspheres, including microsphere flow burnishing (MFB) and the conditions necessary for cutting or plastic deformation of a surface to occur during MFB, are determined. Details on such conditions are lacking, and therefore, this
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Non-invasive calibration of a Stewart platform by photogrammetry Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-02 Sourabh Karmakar, Cameron J. Turner
Accurate calibration of a Stewart platform is important for their precise and efficient operation. However, the calibration of these platforms using forward kinematics is a challenge for researchers because forward kinematics normally generates multiple feasible and unfeasible solutions for any pose of the moving platform. The complex kinematic relations among the six actuator paths connecting the
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Energy efficiency of Gaussian and ring profiles for LPBF of nickel alloy 718 Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-02 Ersilia Cozzolino, Austin J. Tiley, Antonio J. Ramirez, Antonello Astarita, Edward D. Herderick
Additive manufacturing (AM) has the potential for improving the sustainability of metal processing through decreased energy and materials usage compared to casting and forging. Laser powder bed fusion (LPBF) of high-temperature alloys such as nickel alloy 718 is one of the key modalities supporting this effort. One of the major drawbacks to LPBF is its slow build speed on the order of 5–10 cubic centimeters
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A novel method of optimized selective assembly for remanufactured products Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-02 Zisheng Wang, Xingyu Jiang, Guozhe Yang, Boxue Song, Zhijia Ni, Ren Zhang
The assembly of remanufactured machine tools is crucial for ensuring their accuracy. Poor assembly accuracy, low remanufacturing resource utilization, and inefficient assembly have become common issues in remanufacturing processes. This limitation is addressed in the study, wherein Taguchi’s mass loss function (QLF) and a cost function for the remaining parts are employed. Both assembly accuracy and
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Methods for determining spatial position and production objects orientation based on the proposed fiducial markers for technical vision system Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-02 Vladimir Kulikov, Evgeniy Spirin, Iakov Pikalov, Mikhail Saramud
An analytical review of existing methods for positioning by fiducial markers using technical vision is presented in the article. Their advantages and disadvantages are shown. A new label based on standard ArUco with additional elements and effective algorithms for calculating the coordinates of objects in space obtained from a group of fiducial labels with different orientations and positions is proposed
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Effects of gas tungsten arc welding on the mechanical properties and microstructure of 316L stainless steel by powder bed fusion Int. J. Adv. Manuf. Technol. (IF 3.4) Pub Date : 2024-04-02 Kevin Kuehn, Xuan Wang
Laser-based powder bed fusion (LPBF) is a widely utilized technique for additive manufacturing (AM) of metal components. The size of LPBF-produced parts is restricted by machine dimensions. Welding emerges as a feasible solution for connecting smaller parts generated via PBF. Nevertheless, the weldability of PBF parts differs from conventional ones due to the unique thermal history of PBF components