Abstract
Of late, there has been an increase in the application of Metal Matrix Composites (MMCs) as they provide significant mechanical and tribological properties. In tune with the rapid global attention to this composite, this research analysis is an attempt on employing Taguchi method in order to minimize the rate of wear and friction on co-efficiency in aluminium MMC. The study involves in investing the tribological behaviour of aluminium alloy, Al-6063, by reinforcing with silicon carbide and aluminium oxide particles. As such, the investigation was carried out by fabrication the alloy by stir casting process. In addition, wear test was performed to analyse the wear and frictional properties of the metal matrix composites with the aid of a pin-on-disc wear tester. For the purpose of the process in an effective manner, Taguchi technique was adopted to perform the experiments on a fixed plan. Further, in analysing the experimental data, A L9 Orthogonal array was applied. More analyses such as the influencing effect of higher load applied, higher speed of sliding and distance found in sliding on wear rate, and the friction occurring out of co-efficiency during the process of wearing were carried out by employing ANOVA and regression equation. These measures were used for each response for the abovementioned analyses. The experimental results exhibit that the highest influence is observed in sliding distance, while the speed of load and sliding coming behind it. In order to prove the justification of this study, the experimental results were verified with the tests carried out for confirmation.
Similar content being viewed by others
REFERENCES
Daniel Jebin, V., Shivalingappa, D., and JenixRino, J., Wear behavior of Al 6063–Alumina metal matrix composite, Int. J. Sci. Res., 2013, vol. 2, no. 3, pp. 3955–3960.
Nazeer, A. and Safiulla, M., Mechanical and wear properties of Al 6063 metal matrix composite reinforced with Al2O3 particles, Int. J. Recent Technol. Eng., 2020, vol. 8, no. 5, pp. 3955–3960.
Surya, M.S. and Prasanthi, G., Tribological behavior of aluminum silicon carbide functionally graded material, Tribol. Ind., 2018, vol. 40, no. 2, pp. 247–253.
Rajesh, S. and Rajakarunakaran, S., Modelling and optimization of sliding specific wear and coefficient of friction of aluminum based red mud metal matrix composite using Taguchi method and response surface methodology, Mater. Phys. Mech., 2012, vol. 15, pp. 150–166.
Mingwu Bai, Qunji Xue, and Qilu Ge, Wear of 2024Al–Mo–SiC composites under lubrication, Wear, 1996, vol. 195, nos. 1–2, pp. 100–105.
Lee Huei-Long, Lu Wun-Hwa, and Sammy Lap-Ip Chan, Abrasive wear of powder metallurgy Al alloy 6061–SiC particle composites, Wear, 1992, vol. 159, no. 2, pp. 223–231.
Zhang, J. and Alpas, A.T., Wear regimes and transitions in Al2O3 particulate-reinforced aluminum alloys, Mater. Sci. Eng., A, 1993, vol. 161, no. 2, pp. 273–284.
Liu, Y.B., Hu, J.D., Cao, Z.Y. and Rohatgi, P.K., Wear resistance of laser processed Al–Si–graphite composite, Wear, 1997, vol. 206, pp. 83–86.
Qing Zhang, Jie Gu, Shuo Wei, and Ming Qi, Differences in dry sliding wear behavior between Al–12Si–CuNiMg alloy and its composite reinforced with Al2O3 fibers, Materials, 2019, vol. 12, no. 11, pp. 1749–1755.
Kanth, U.R., Srinivasa Rao, P., and Gopi Krishna, M., Mechanical behavior of fly ash/SiC particles reinforced Al–Zn alloy-based metal matrix composites fabricated by stir casting method, J. Mater. Res. Technol., 2019, vol. 8, pp. 737–744.
Mahesh Kumar, V. and Venkatesh, C.V., A comprehensive review on material selection, processing, characterization and applications of aluminium metal matrix composites, Mater. Res. Express, 2019, vol. 6, pp. 720–730.
Karthikeyan, A. and Nallusamy, S., Experimental analysis on sliding wear behaviour of aluminium-6063 with SiC particulate composites, Int. J. Eng. Res. Afr., 2017, vol. 31, pp. 36–43.
Hemalatha, K., Venkatachalapathy, V.S.K., and Alagumurthy, N., Processing and synthesis of metal matrix Al 6063/Al2O3 metal matrix composite by stir casting process, Int. J. Eng. Res. Appl., 2013, vol. 3, no. 6, pp. 1390–1394.
Aravindan, M.K. and Balamurugan, K., Comparative wear behaviour of Al6063 with SIC and Nano SIC metal matrix composites, ARPN J. Eng. Appl. Sci., 2016, vol. 11, no. 9, pp. 5739–5744.
Natarajan, S., Narayanasamy, R., Kumaresh Babu, S.P., Dinesh, G., Anil Kumar, B., and Sivaprasad, K., Sliding wear behaviour of Al 6063/TiB2 in situ composites at elevated temperatures, Mater. Des., 2009, vol. 30, pp. 2521–2531.
Jagatheesh Kumar, S., Santhosh, G., Nirmal Kumar, D., Saravanakumar, A., Sasikumar, P., and Sivasankaran, S., Mechanical and dry sliding wear behaviour of Al 6063/Al2O3/Graphite hybrid composites, Int. J. Innovative Res. Sci., Eng. Technol., 2014, vol. 3, no. 3, pp. 1222–1228.
Panwar, N. and Chauhan, A., Fabrication methods of particulate reinforced aluminium metal matrix composite—a review, Mater. Today: Proc., 2018, vol. 5, no. 2, pp. 5933–5939.
Vineeth Kumar, K. and Jayahari, L., Study of mechanical properties and wear behaviour of aluminium 6063 matrix composites reinforced with steel machining chips, Mater. Today: Proc., 2018, vol. 5, no. 9, pp. 20285–20291.
Pramanik, A., Effects of reinforcement on wear resistance of aluminum matrix composites, Trans. Nonferrous Met. Soc. China, 2016, vol. 26, no. 2, pp. 348–358.
Vedrtnam, A. and Kumar, A., Fabrication and wear characterization of silicon carbide and copper reinforced aluminium matrix composite, Mater. Discovery, 2017, vol. 9, pp. 16–22.
Kaleemulla, M. and Doddamani, S., Material characterization of SiC and Al2O3-reinforced hybrid aluminum metal matrix composites on wear behavior, Adv. Compos. Lett., 2019, vol. 28, pp. 1–10.
Sharma, A., Mohal, S., Panwar, N., and Singh, R., Fabrication and characterization of Al6063–Al2O3–SiC composites by stir casting, Int. J. Contemp. Technol. Res., 2018, vol. 1, no. 1, pp. 10–13.
Sharma, V.K., Singh, R.C. and Chaudhary, R., Effect of flyash particles with aluminium melt on the wear of aluminium metal matrix composites, Eng. Sci. Technol., Int. J., 2017, vol. 20, no. 4, pp. 1318–1323.
Uthayakumar, M., Aravindan, S., and Rajkumar, K., Wear performance of Al–SiC–B4C hybrid composites under dry sliding conditions, Mater. Des., 2013, vol. 47, pp. 456–464.
Zamani, N.A.B.N., Iqbal, A.K.M.A., and Nuruzzaman, D.M., Mechanical and tribological behavior of powder metallurgy processed aluminum–graphite composite, Russ. J. Non-Ferrous Met., 2019, vol. 60, pp. 274–281.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
The authors declare that they have no conflicts of interest.
About this article
Cite this article
Rajasekaran, P. Analysis of Parametric Influences and Tribological Behaviour of Al 6063–SiC–Al2O3. Russ. J. Non-ferrous Metals 63, 212–222 (2022). https://doi.org/10.3103/S1067821222020092
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.3103/S1067821222020092