28 December 2019 Reduction in a-Si:H density utilizing a secondary plasma
Jan Uhlig, David E. Barlaz, David N. Ruzic
Author Affiliations +
Abstract

Following the need to improve packaging and contact layers for photovoltaics and other optoelectronic applications, a renewed interest in the fabrication of thin, low-density silicon films has arisen. We demonstrate a reactive sputtering technique utilizing a secondary plasma to crack hydrogen gas during physical vapor deposition of silicon layers. Cracking efficiency of the gas varies heavily with pressure and power from under 10% to nearly 100% conversion to hydrogen radicals. Radicals incorporated into the film produce amorphous silicon films with densities as low as 1.73  g  /  cm3, compared to 2.2  g  /  cm3 in their nonhydrogenated counterparts. Reduced density films likewise have a reduction in index of refraction comparable to other hydrogenated amorphous silicon produced by other techniques with indices close to 2 across the visible portion of the spectrum. Our work represents a useful, scalable advance in the production of amorphous hydrogenated silicon for a variety of applications requiring large areas.

© 2019 Society of Photo-Optical Instrumentation Engineers (SPIE) 1932-5150/2019/$28.00 © 2019 SPIE
Jan Uhlig, David E. Barlaz, and David N. Ruzic "Reduction in a-Si:H density utilizing a secondary plasma," Journal of Micro/Nanolithography, MEMS, and MOEMS 18(4), 044502 (28 December 2019). https://doi.org/10.1117/1.JMM.18.4.044502
Received: 19 June 2019; Accepted: 3 December 2019; Published: 28 December 2019
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KEYWORDS
Hydrogen

Silicon

Plasma

Silicon films

Molybdenum

Atomic force microscopy

Ions

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