Skip to main content
SpringerLink
Log in

Deforming Devices with a Power Drive Made of a Material with a Shape Memory Effect. Design Solutions, Calculation and Design Procedure

  • PRESSURE TREATMENT OF METALS
  • Published:
Russian Journal of Non-Ferrous Metals Aims and scope Submit manuscript

Abstract

The article presents technical solutions for the creation of deforming devices with a power drive made of a material with a shape memory effect. As an example, the designs of a press, a press stamp, and a hardness tester, in which new designs of multilink power drives are used, are considered. A method of designing a universal multilink power drive is proposed, the power elements of which are made of thermally thin material with a shape memory effect. The analysis of thermal processes in power elements of various shapes and geometric sizes and using different methods of their heating (current transmission heating, convective and radiant heat exchange) is given, which makes it possible to determine the efficiency of the devices being created. The technological and operational properties of thermally thin power elements of a multilink power drive are investigated. To determine their qualitative and quantitative indicators, a measuring stand has been created that allows recording the current strength, temperature change, displacement, and developed forces on a single time scale. On the basis of the calculations performed, a line of universal power drives with a developed deformation force of 500–10 000 N and a displacement of 1.0–8.0 mm was created; the results of their testing and use in existing models of deforming devices are presented.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.
Fig. 7.

Similar content being viewed by others

REFERENCES

  1. Popov, E.A., Osnovy teorii listovoi shtampovki (Fundamentals of the Theory of Sheet Stamping), Moscow: Mashinostroenie, 1977.

  2. Romanovskii, V.P., Spravochnik po kholodnoi shtampovke (Handbook on Cold Stamping), Leningrad: Mashinostroenie, 1979.

  3. Banabic, D., Sheet Metal Forming Processes. Constitutive Modelling and Numerical Simulation, Berlin, Heidelberg: Springer, 2010.

    Book  Google Scholar 

  4. Durandin, M.M., Rymzin, N.P., and Shikhov, N.A., Shtampy dlya kholodnoi shtampovki melkikh detalei. Al’bom konstruktsii i skhem (Cold Stamping of Small Parts. Album of Designs and Diagrams), Moscow: Mashinostroenie, 1978.

  5. Buldakova, T.A., Voitenko, Yu.V., Likhachev, V.A., and Razov, A.M., Thermomechanical cycles of martensitic energy converters, Inzh.-Fiz. Zh., 1990, vol. 59, no. 2, pp. 269–277.

    Google Scholar 

  6. Tikhonov, A.S., Primenenie effekta pamyati formy v sovremennom mashinostroenii (Application of the Shape Memory Effect for Modern Mechanical Engineering), Moscow: Mashinostroenie, 1981.

  7. Lambert, T.R., Gurley, A., Kubik, K., Beale, D., and Broughton, R., Numerical heat transfer modelling of SMA actuators and model comparison, Proc. ASME 2017 Conference on Smart Materials, Adaptive Structures and Intelligent Systems, Snowbird, UT, 2017, vol. 2. https://doi.org/10.1115/SMASIS2017-3725

  8. Ostropiko, E.S., The research of the functionality of working elements with form memory, Cand. Sci. (Phys.-Math.) Dissertation, St. Petersburg: St. Petersburg State Univ., 2018.

  9. Concilio, A. and Lecce, L., Shape Memory Alloy Engineering: For Aerospace, Structural and Biomedical Applications, Elsevier, 2014. https://doi.org/10.1016/C2012-0-07151-7

  10. Owen, V., The effects of shape memorization and their application, in Shape Memory Effect in Alloys, Moscow: Metallurgiya, 1979, pp. 254–273.

    Google Scholar 

  11. Mohd Jani, J., Leary, M., Subic, A., and Gibson, M.A., A review of shape memory alloy research, applications and opportunities, Mater. Des., 2014, vol. 56, pp. 1078–1113. https://doi.org/10.1016/j.matdes.2013.11.084

    Article  Google Scholar 

  12. Balasubramanian, M., Srimath, R., Vignesh, L., and Rajesh, S., Application of shape memory alloys in engineering: A review, J. Phys.: Conf. Ser., 2021, vol. 2054, p. 012078. https://doi.org/10.1088/1742-6596/2054/1/012078

    Article  Google Scholar 

  13. Glushchenkov, V.A. and Feoktistov, V.S., A press with power drive made of shape memory alloy, Kuznechno-Shtampovochnoe Proizvod., 1986, no. 4, pp. 21–22.

  14. Erofeev, V.L., Pryakhin, A.S., and Semenov, P.D., Termodinamika i teoriya teploobmena (Thermodynamics and Theory of Heat Transfer), Moscow: Yurait, 2020.

  15. Ivantsov, G.P., Nagrev metalla (teoriya i metody rascheta) (Heating of Metal (Theory and Methods of Calculation)), Sverdlovsk, Moscow: Metallurgizdat, 1948.

  16. Egorov, Yu.A., Jusupov, R.Yu., Glushhenkov, V.A., and Alekhina, V.K., RF Patent 163932, 2015.

  17. Alekhina, V.K., Bikbaev, R.M., Glushchenkov, V.A., and Grechnikov, F.V., Applications of shape memory, Russ. Eng. Res., 2019, vol. 39, pp. 1043–1045.

    Article  Google Scholar 

  18. Novak, V., Sittner, P., Dayananda, G.N., Braz-Fernandes, F.M., and Mahesh, K.K., Electric resistance variation of NiTi shape memory alloy wires in thermomechanical tests. Experiments and simulation, Mater. Sci. Eng., 2008, vol. 481–482, pp. 127–133. https://doi.org/10.1016/j.msea.2007.02.162

    Article  Google Scholar 

  19. Christ, D. and Reese, S., A finite element model for shape memory alloys considering thermomechanical couplings at large strains, Int. J. Solids Struct., 2009, vol. 46, no. 20, pp. 3694–3709. https://doi.org/10.1016/j.ijsolstr.2009.06.017

    Article  Google Scholar 

  20. Shklovets, A.O. and Melent’ev, V.S., Rabota v CAE-pakete Ansys Mechanical: konstruktsionnyi analiz metodom konechnykh elementov. Uchebnoe posobie (Work in the Ansys Mechanical CAE Package: Structural Analysis by the Finite Element Method. Student’s Book), Samara: Samara State Univ., 2018.

  21. Guan, J.H., Pei, Y.C., and Wu, J.T., A driving strategy of shape memory alloy wires with electric resistance modeled by logistic function for power consumption reduction, Mech. Syst. Signal Process., 2021, vol. 160, pp. 4–6. https://doi.org/10.1016/j.ymssp.2021.107839

    Article  Google Scholar 

  22. Glushhenkov, V.A. and Alekhina, V.K., RF Patent 205272, 2021.

Download references

Author information

Authors and Affiliations

  1. Samara National Research University, 443086, Samara, Russia

    V. K. Alekhina, V. A. Glushchenko & F. V. Grechnikov

Authors
  1. V. K. Alekhina
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. V. A. Glushchenko
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. F. V. Grechnikov
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to V. K. Alekhina.

Ethics declarations

The authors declare that they have no conflict of interest.

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Alekhina, V.K., Glushchenko, V.A. & Grechnikov, F.V. Deforming Devices with a Power Drive Made of a Material with a Shape Memory Effect. Design Solutions, Calculation and Design Procedure. Russ. J. Non-ferrous Metals 63, 610–616 (2022). https://doi.org/10.3103/S1067821222060025

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.3103/S1067821222060025

Keywords:

Search

Navigation