Abstract
This article aims to develop a novel approach to non-probabilistic reliability-based multi-material topology optimization with stress constraints to address the optimization design problem considering external loading uncertainties. To be specific, the ordered solid isotropic material with penalization multi-material interpolation model is introduced into the non-probabilistic reliability-based topology optimization considering structural volume minimization under stress constraints, the multidimensional ellipsoidal model describes the non-probabilistic uncertainty. By utilizing the first-order reliability method, the failure probability can be estimated, and a non-probabilistic reliability index can be obtained. The global maximum stress is measured by adopting the normalized p-norm function method in combination with relaxation stress. The sensitivity analysis of the stress constraints is derived by the adjoint variable method, and the method of moving asymptote is employed to solve the design variables. Through several numerical examples, the effectiveness and feasibility of the presented method are verified to consider multi-material topology optimization with stress constraints in the absence of accurate probability distribution information of uncertain variables.
Similar content being viewed by others
Data availability
All simulations are performed using an in-house MATLAB implementation. All the datasets generated in this work and the MATLAB codes are available upon reasonable request to the corresponding author.
References
Allaire, G., Jouve, F., Toader, A.M.: Structural optimization using sensitivity analysis and a level-set method. J. Comput. Phys. 194, 363–393 (2004). https://doi.org/10.1016/j.jcp.2003.09.032
Bendsøe, M.P., Kikuchi, N.: Generating optimal topologies in structural design using a homogenization method. Comput. Meth. Appl. Mech. Eng. 71, 197–224 (1988). https://doi.org/10.1016/0045-7825(88)90086-2
Bendsøe, M.P.: Optimal shape design as a material distribution problem. Struct. Optimization. 1, 193–202 (1989). https://doi.org/10.1007/BF01650949
Ben-Haim, Y., Elishakoff, I.: Convex Models of Uncertainty in Applied Mechanics. Elsevier, Amsterdam (1990)
Ben-Haim, Y.: A non-probabilistic concept of reliability. Struct. Saf. 14, 227–245 (1994). https://doi.org/10.1016/0167-4730(94)90013-2
Bruggi, M.: On an alternative approach to stress constraints relaxation in topology optimization. Struct. Multidiscip. Optim. 36, 125–141 (2008). https://doi.org/10.1007/s00158-007-0203-6
Chen, J.L., Zhao, Q.H., Zhang, L.: Multi-material topology optimization of thermo-elastic structures with stress constraint. Mathematics 10, 1216 (2022). https://doi.org/10.3390/math10081216
Chen, Z., Long, K., Wen, P., Nouman, S.: Fatigue-resistance topology optimization of continuum structure by penalizing the cumulative fatigue damage. Adv. Eng. Softw. 150, 102924 (2020). https://doi.org/10.1016/j.advengsoft.2020.102924
Cheng, G.D., Guo, X.: Epsilon-relaxed approach in structural topology optimization. Struct. Optim. 13, 258–266 (1997). https://doi.org/10.1007/BF01197454
Deng, Z., Guo, Z., Zhang, X.: Interval model updating using perturbation method and radial basis function neural networks. Mech. Syst. Signal Process 84, 699–716 (2017). https://doi.org/10.1016/j.ymssp.2016.09.001
Doan, Q.H., Lee, D., Lee, J., Kang, J.: Multi-material structural topology optimization with decision making of stiffness design criteria. Adv. Eng. Inform. 45, 101098 (2020). https://doi.org/10.1016/j.aei.2020.101098
Elishakoff, I.: Are probabilistic and anti-optimization approaches compatible. In: Whys and Hows in Uncertainty Modelling, pp. 263–355. Springer, Vienna (1999)
Gao, J., Xue, H., Gao, L., Luo, Z.: Topology optimization for auxetic metamaterials based on isogeometric analysis. Comput. Meth. Appl. Mech. Eng. 352, 211–236 (2019). https://doi.org/10.1016/j.cma.2019.04.021
Giraldo-Londoño, O., Russ, J.B., Aguilo, M.A., Paulino, G.H.: Limiting the first principal stress in topology optimization: a local and consistent approach. Struct. Multidiscip. Optim. 65, 9 (2022). https://doi.org/10.1007/s00158-022-03320-y
Habashneh, M., Rad, M.M.: Reliability based topology optimization of thermoelastic structures using bi-directional evolutionary structural optimization method. Int. J. Mech. Mater. Des. (2023). https://doi.org/10.1007/s10999-023-09641-0
Han, Y.S., Xu, B., Duan, Z.Y., Huang, X.D.: Stress-based bi-directional evolutionary structural topology optimization considering nonlinear continuum damage. Comput. Meth. Appl. Mech. Eng. 396, 115086 (2022). https://doi.org/10.1016/j.cma.2022.115086
Hong, L.X., Li, H.C., Fu, J.F., Li, J., Peng, K.: Hybrid active learning method for non-probabilistic reliability analysis with multi-super-ellipsoidal model. Reliab. Eng. Syst. Saf. 222, 108414 (2022). https://doi.org/10.1016/j.ress.2022.108414
Jeong, S.H., Choi, D.H., Yoon, G.H.: Separable stress interpolation scheme for stress-based topology optimization with multiple homogenous materials. Finite Elem. Anal. Des. 82, 16–31 (2014). https://doi.org/10.1016/j.finel.2013.12.003
Jiang, C., Bai, Y.C., Han, X., Ning, H.M.: An efficient reliability-based optimization method for uncertain structures based on non-probability interval model. CMC-Comput. Mat. Contin. 18, 21–42 (2010)
Jiang, X.D., Ma, J.Q., Teng, X.Y.: Polygonal multiresolution topology optimization of multi-material structures subjected to dynamic loads. Int. J. Mech. Mater. Des. (2023). https://doi.org/10.1007/s10999-022-09631-8(2023).Accessed06February
Kang, Z., Luo, Y.J.: Non-probabilistic reliability-based topology optimization of geometrically nonlinear structures using convex models. Comput. Meth Appl. Mech. Eng. 198, 3228–3238 (2009). https://doi.org/10.1016/j.cma.2009.06.001
Khachiyan, L.G.: Rounding of polytopes in the real number model of computation. Math. Oper. Res. 21(2), 307–320 (1996). https://doi.org/10.1287/moor.21.2.307
Kharmanda, G., Olhoff, N., Mohamed, A.: Reliability-based topology optimization. Struct. Multidiscip. Optim. 26(295), 307 (2004). https://doi.org/10.1007/s00158-003-0322-7
Le, C., Norato, J., Bruns, T., Ha, C., Tortorelli, D.: Stress-based topology optimization for continua. Struct. Multidiscip. Optim. 41(4), 605–620 (2010). https://doi.org/10.1007/s00158-009-0440-y
Li, X.Q., Zhao, Q.H., Long, K., Zhang, H.X.: Multi-material topology optimization of transient heat conduction structure with functional gradient constraint. Int. Commun. Heat Mass Transf. 131, 105845 (2022). https://doi.org/10.1016/j.icheatmasstransfer.2021.105845
Long, K., Wang, X., Gu, X.G.: Multi-material topology optimization for the transient heat conduction problem using a sequential quadratic programming algorithm. Eng. Optim. 50, 2091–2107 (2018). https://doi.org/10.1080/0305215X.2017.1417401
Lu, F.Y., Long, K., Zhang, C.W., Zhang, J.H., Tao, T.: A novel design of the offshore wind turbine tripod structure using topology optimization methodology. Ocean Eng. 280, 114607 (2023). https://doi.org/10.1016/j.oceaneng.2023.114607
Meng, Z., Yang, G., Wang, Q., Wang, X., Li, Q.H.: Reliability-based topology optimization of vibrating structures with frequency constraints. Int. J. Mech. Mater. Des. (2023). https://doi.org/10.1007/s10999-022-09637-2(2023).Accessed15January
Moens, D., Vandepitte, D.: Recent advances in non-probabilistic approaches for non-deterministic dynamic finite element analysis. Arch. Comput. Method. Eng. 13, 389–464 (2006). https://doi.org/10.1007/BF02736398
Moller, B., Beer, M.: Engineering computation under uncertainty-capabilities of non-traditional models. Comput. Struct. 86, 1024–1041 (2007). https://doi.org/10.1016/j.compstruc.2007.05.041
Ni, B.Y., Jiang, C., Huang, Z.L.: Discussions on non-probabilistic convex modelling for uncertain problems. Appl. Math. Model. 59, 54–85 (2018). https://doi.org/10.1016/j.apm.2018.01.026
Pantelides, C.P., Ganzerli, S.: Design of trusses under uncertain loads using convex models. J. Struct. Eng. 124(3), 318–329 (1998). https://doi.org/10.1061/(ASCE)0733-9445(1998)124:3(318)
Petersson, J., Sigmund, O.: Slope constrained topology optimization. Int. J. Numer. Meth. Engng. 41, 1417–1434 (1998). https://doi.org/10.1002/(sici)1097-0207(19980430)41:8%3c1417::aid-nme344%3e3.0.co;2-n
Rackwitz, R., Flessler, B.: Structural reliability under combined random load sequences. Comput. Struct. 9(5), 489–494 (1978). https://doi.org/10.1016/0045-7949(78)90046-9
Rosenblatt, M.: Remarks on a multivariate transformation. Ann. Math. Statist. 23(3), 470–472 (1952). https://doi.org/10.1214/aoms/1177729394
Rozvany, G.I.N., Zhou, M., Birker, T.: Generalized shape optimization without homogenization Struct. Optim. 4, 250–252 (1992). https://doi.org/10.1007/bf01742754
Senhora, F.V., Giraldo-Londoño, O., Menezes, I.F.M., Paulino, G.H.: Topology optimization with local stress constraints: a stress aggregation-free approach. Struct Multidiscip Optim. 62, 1639–1668 (2020). https://doi.org/10.1007/s00158-020-02573-9
Sha, W., Xiao, M., Gao, L., Zhang, Y.: A new level set based multi-material topology optimization method using alternating active-phase algorithm. Comput. Methods Appl. Mech. Eng. 377, 113674 (2021). https://doi.org/10.1016/j.cma.2021.113674
Wang, M.Y., Wang, X., Guo, D.: A level set method for structural topology optimization. Comput. Meth. Appl. Mech. Eng. 192, 227–246 (2003). https://doi.org/10.1016/S0045-7825(02)00559-5
Wang, X., Meng, Z., Yang, B., Cheng, C.Z., Long, K., Li, J.C.: Reliability-based design optimization of material orientation and structural topology of fiber-reinforced composite structures under load uncertainty. Compos. Struct. 291, 115537 (2022). https://doi.org/10.1016/j.compstruct.2022.115537
Xia, H.J., Qiu, Z.P.: An efficient sequential strategy for non-probabilistic reliability-based topology optimization (NRBTO) of continuum structures with stress constraints. Appl. Math. Model. 110, 723–747 (2022). https://doi.org/10.1016/j.apm.2022.06.021
Xia, L., Zhang, L., Xia, Q., Shi, T.: Stress-based topology optimization using bi-directional evolutionary structural optimization method. Comput. Meth. Appl. Mech. Eng. 333, 356–370 (2018). https://doi.org/10.1016/j.cma.2018.01.035
Xie, Y.M., Steven, G.P.: A simple evolutionary procedure for structural optimization. Comput. Struct. 49, 885–896 (1993). https://doi.org/10.1016/0045-7949(93)90035-C
Yang, R.J., Chen, C.J.: Stress-based topology optimization. Struct. Optim. 12, 98–105 (1996). https://doi.org/10.1007/BF01196941
Zhang, L., Zhao, Q.H., Chen, J.L.: Reliability-based topology optimization of thermo-elastic structures with stress constraint. Mathematics. 10, 1091 (2022). https://doi.org/10.3390/math10071091
Zhang, W.S., Guo, X., Wang, M.Y., Wei, P.: Optimal topology design of continuum structures with stress concentration alleviation via level set method. Int. J. Numer. Methods Eng. 93, 942–959 (2013). https://doi.org/10.1002/nme.4416
Zhao, Q.H., Zhang, H.X., Zhang, T.Z., Hua, Q.S., Yuan, L., Wang, W.Y.: An efficient strategy for non-probabilistic reliability-based multi-material topology optimization with evidence theory. Acta Mech. Solida Sin. 32, 803–821 (2019). https://doi.org/10.1007/s10338-019-00121-7
Zheng, J., Zhang, G.T., Jiang, C.: Stress-based topology optimization of thermoelastic structures considering self-support constraints. Comput. Meth. Appl. Mech. Eng. 408, 115957 (2023). https://doi.org/10.1016/j.cma.2023.115957
Zuo, W.J., Saitou, K.: Multi-material topology optimization using ordered SIMP interpolation. Struct. Multidiscip. Optim. 55, 477–491 (2017). https://doi.org/10.1007/s00158-016-1513-3
Acknowledgements
The authors are thankful for Professor Krister Svanberg for the MMA program made freely available for research purposes and the anonymous reviewers for their helpful and constructive comments.
Funding
The funding was provided by National Natural Science Foundation of China, (Grand Number 52175236), Qinghai Zhao.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no competing financial interests.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Cheng, F., Zhao, Q. & Zhang, L. Non-probabilistic reliability-based multi-material topology optimization with stress constraint. Int J Mech Mater Des 20, 171–193 (2024). https://doi.org/10.1007/s10999-023-09669-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10999-023-09669-2