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Influence of Protective Coatings of Inserts on Cutting Forces during Milling of Hadfield Steel

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Abstract—

The present study analyzed the effect of protective coatings of replaceable hard-alloy plates on cutting forces when milling austenitic high-manganese Hadfield (110G13L) steel. S30T, 1130, S40T, and 4240 hard alloys with PVD and CVD coatings were explored. The analysis was conducted on a milling machining center with a dynamometer plate installed on the table. The experiment was based on the orthogonal planning matrix. The Taguchi method was employed to identify a coating with the best properties. The analysis of variance showed that the tool feed has the greatest effect on active cutting forces. The specific feed gravity was 65.22%. The regression analysis revealed that to minimize and predict cutting forces for the entire range of cutting conditions, S30T alloy with a protective TiAlN PVD coating is preferable in machining austenitic 110G13L stainless steel. The results can improve the machining efficiency for Hadfield steel products produced by machine-building enterprises.

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Authors and Affiliations

  1. Irkutsk National Research Technical University, 664074, Irkutsk, Russia

    A. S. Pyatykh, A. V. Savilov, S. A. Timofeev, V. M. Svinin & I. G. Maizel

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  1. A. S. Pyatykh
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  2. A. V. Savilov
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  3. S. A. Timofeev
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  4. V. M. Svinin
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  5. I. G. Maizel
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Correspondence to A. S. Pyatykh.

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Pyatykh, A.S., Savilov, A.V., Timofeev, S.A. et al. Influence of Protective Coatings of Inserts on Cutting Forces during Milling of Hadfield Steel. J. Frict. Wear 44, 156–163 (2023). https://doi.org/10.3103/S1068366623030078

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  • DOI: https://doi.org/10.3103/S1068366623030078

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