Skip to main content
Log in

Numerical Prediction of Three-Point Bending of Braided Composite Tubes With Axial Yarns

  • Research
  • Published:
Applied Composite Materials Aims and scope Submit manuscript

Abstract

In this paper, the effect of axial yarns on progressive bending damage of braided composite tubes is predicted by simulation. In this paper, Abaqus mesoscopic finite element simulation of lateral collapse of biaxial and triaxial braided composite tubes is carried out. Firstly, the specific material parameters of impregnated yarn and resin were determined by micro-scale periodic unit cell (RUC) model and experiment, and the material properties of resin matrix and impregnated yarn were defined. In the simulation, the resin failure process was simulated according to the ductility and shear damage criteria, and the damage of fiber reinforcement was predicted according to the Hashin criteria. The simulation results show a good correlation with the experimental results, indicating that the Abaqus simulation model established in this paper can further explain the bending damage evolution behavior of biaxial and triaxial braided pipes, and further understand the damage mechanism of braided composite tubes. At the same time, the addition of axial yarn greatly improves the bearing stress and energy absorption capacity of braided composite tube. Finally, the experimental and simulated damage profiles of the two samples were compared.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17

Similar content being viewed by others

Data Availability

The authors confirm that the data supporting the findings of this study are available within the article.

References

  1. Wehrkamp-Richter, T., Hinterholz, R., Pinho, S.T.: Damage and failure of triaxial braided composites under multi-axial stress states. Compos. Sci. Technol. 150, 32–44 (2017)

    Article  CAS  Google Scholar 

  2. Zhang, C., Binienda, W.K., Morscher, G.N., Martin, R.E., Kohlman, L.W.: Experimental and FEM study of thermal cycling induced microcracking in carbon/epoxy triaxial braided composites. Compos. Part a-Applied Sci. Manuf. 46, 34–44 (2013)

    Article  CAS  Google Scholar 

  3. Chang, Y., Wen, W., Xu, Y., Cui, H., Xu, Y.: Quasi-static mechanical behavior of filament wound composite thin-walled tubes: Tension, torsion, and multi-axial loading. Thin-Walled Struct. 177, 109361 (2022)

    Article  Google Scholar 

  4. Liu, Y., Zhuang, W., Wu, D.: Performance and damage of carbon fibre reinforced polymer tubes under low-velocity transverse impact. Thin-Walled Struct. 151, 106727 (2020)

    Article  Google Scholar 

  5. Heim, F.M., Daspit, J.T., Holzmond, O.B., Croom, B.P., Li, X.D.: Analysis of tow architecture variability in biaxially braided composite tubes. Compos. Part B-Engineering. 190, 107938 (2020)

    Article  CAS  Google Scholar 

  6. Shang, Z.F., Ma, J.Y., You, Z., Wang, S.X.: Lateral indentation of a reinforced braided tube with tunable stiffness. Thin-Walled Struct. 149, 106608 (2020)

    Article  Google Scholar 

  7. Liu, Q., Xing, H.L., Ju, Y., Ou, Z.Y., Li, Q.: Quasi-static axial crushing and transverse bending of double hat shaped CFRP tubes. Compos. Struct. 117, 1–11 (2014)

    Article  Google Scholar 

  8. Wu, L.W., Zhang, F., Sun, B.Z., Gu, B.H.: Finite element analyses on three-point low-cyclic bending fatigue of 3-D braided composite materials at microstructure level. Int. J. Mech. Sci. 84, 41–53 (2014)

    Article  Google Scholar 

  9. Pan, Z.X., Qiao, F., Yu, J.J., Ouyang, W.H., Wu, Z.Y.: Distribution of axial yarns on the localized deformation and damage mechanism of triaxial braided composite tubes. Thin-Walled Struct. 177, 109389 (2022)

    Article  Google Scholar 

  10. Castaneda, N., Wisner, B., Cuadra, J., Amini, S., Kontsos, A.: Investigation of the Z-binder role in Progressive damage of 3D woven composites, composites Part a-Applied. Sci. Manuf. 98, 76–89 (2017)

    Article  CAS  Google Scholar 

  11. Nobeen, N.S., Zhong, Y.C., Francis, B.A.P., Ji, X.B., Chia, E.S.M., Joshi, S.C., Chen, Z.: Constituent materials micro-damage modeling in predicting Progressive failure of braided fiber composites. Compos. Struct. 145, 194–202 (2016)

    Article  Google Scholar 

  12. Chen, X., Wang, W.H., Jin, F.N., Fan, H.L.: Braided-textile reinforced thin-walled conical tubular structures: Designing, manufacturing and testing. Thin-Walled Struct. 174, 109121 (2022)

    Article  Google Scholar 

  13. Jiang, H.Y., Ren, Y.R., Liu, Z.H., Zhang, S.J., Yu, G.Q.: Multi-scale analysis for mechanical properties of fiber bundle and damage characteristics of 2D triaxially braided composite panel under shear loading. Thin-Walled Struct. 132, 276–286 (2018)

    Article  Google Scholar 

  14. Gu, Y.H., Zhang, D.T., Zhang, Z.W., Sun, J., Yue, S.L., Li, G., Qian, K.: Torsion damage mechanisms analysis of two-dimensional braided composite tubes with digital image correction and X-ray micro-computed tomography. Compos. Struct. 256, 113020 (2021)

    Article  Google Scholar 

  15. Cai, Y.L., Zhao, Z.Q., Tie, Y., Cao, Y., Chen, J.Y., Binienda, W.K., Zhang, C.: Size-dependency of the transverse-tensile failure behavior for triaxially braided composites. Compos. Sci. Technol. 206, 108672 (2021)

    Article  CAS  Google Scholar 

  16. Chai, Y., Wang, Y., Yousaf, Z., Vo, N.T., Lowe, T., Potluri, P., Withers, P.J.: Damage evolution in braided composite tubes under torsion studied by in-situ X-ray computed tomography. Compos. Sci. Technol. 188, 107976 (2020)

    Article  CAS  Google Scholar 

  17. Pan, Z.X., Ouyang, W.H., Wang, M.L., Xiao, J., Wu, Z.Y.: In-plane compression failure mechanism of two-dimensional triaxial braided composite (2DTBC) material subjected to different load directions. Mech. Mater. 161, 104001 (2021)

    Article  Google Scholar 

  18. Salvia, A.G., Waas, A.M., Caliskan, A.: Rate dependent compressive response of 2D triaxially braided carbon fiber composites and the effects of resin on the interfacial shear strength, composites Part a-Applied. Sci. Manuf. 40(1), 19–27 (2009)

    Article  Google Scholar 

  19. Hu, H.C., Hu, N., Wei, Q., Liu, B.Y., Wu, J., Wang, Z.H., Yang, C.: Characterization of Progressive damage behaviour and failure mechanism of carbon fibre reinforced DP590 laminates. Thin-Walled Struct. 168, 108293 (2021)

    Article  Google Scholar 

  20. Chen, D.D., Sun, G.Y., Jin, X.H., Li, Q.: Quasi-static bending and transverse crushing behaviors for hat-shaped composite tubes made of CFRP, GFRP and their hybrid structures. Compos. Struct. 239, 111842 (2020)

    Article  Google Scholar 

  21. Lin, Y., Huang, Y.X., Huang, T., Liao, B.B., Zhang, D.D., Li, C.: Characterization of Progressive damage behaviour and failure mechanisms of carbon fibre reinforced aluminium laminates under three-point bending. Thin-Walled Struct. 135, 494–506 (2019)

    Article  Google Scholar 

  22. Wu, Z.Y., Shi, L., Pan, Z.X., Xiang, Z., Yuan, Y.H.: Damage assessment of braided composite tube subjected to repeated transverse impact. Thin-Walled Struct. 156, 107004 (2020)

    Article  Google Scholar 

  23. Bhudolia, S.K., Gohel, G., Kantipudi, J., Leong, K.F., Gerard, P.: Mechanical performance and damage mechanisms of thin rectangular carbon/ Elium® tubular thermoplastic composites under flexure and low-velocity impact. Thin-Walled Struct. 165, 107971 (2021)

    Article  Google Scholar 

  24. Zhang, C., Mao, C.J., Zhou, Y.X.: Meso-Scale damage Simulation of 3D braided composites under quasi-static axial tension. Appl. Compos. Mater. 24(5), 1179–1199 (2017)

    Article  Google Scholar 

  25. Jiang, H.Y., Ren, Y.R., Jin, Q.D.: A novel synergistic multi-scale modeling framework to predict micro- and meso-scale damage behaviors of 2D triaxially braided composite. Int. J. Damage Mech. 31(1), 108–141 (2022)

    Article  CAS  Google Scholar 

  26. Xiao, X.R., Kia, H.G., Gong, X.J.: Strength prediction of a triaxially braided composite. Compos. Part a-Applied Sci. Manuf. 42(8), 1000–1006 (2011)

    Article  Google Scholar 

  27. Mekonnen, A.A., Woo, K.: Effects of defects on Effective Material properties of Triaxial Braided Textile Composite. Int. J. Aeronaut. Space Sci.,2020,21(3).

  28. Kim, M., Park, J.: Stiffness prediction of Triaxial Braided composites Accounting for Manufacturing Parameters. Aeronaut. Space Sci. 22, 602–612 (2021)

    Article  Google Scholar 

  29. Zhang, C., Binienda, W.K., Goldberg, R.K.: Free-edge effect on the effective stiffness of single-layer triaxially braided composite. Compos. Sci. Technol. 107, 145–153 (2015)

    Article  CAS  Google Scholar 

  30. Siromani, D., Awerbuch, J., Tan, T.M.: Finite element modeling of the crushing behavior of thin-walled CFRP tubes under axial compression. Compos. B. 64, 50–58 (2014)

    Article  CAS  Google Scholar 

  31. Yiru, R., Songjun, Z., Hongyong, J., et al.: Meso-Scale Progressive Damage Behavior Characterization of Triaxial Braided Composites under Quasi-static Tensile Load. Applied Composite Materials,2018,25(2).

  32. Yisheng, L., Xiaohan, C., Zhenyu, W., et al.: Effect of axial yarn distribution on the Progressive damage behavior of braided composite tube subjected to three-point bending. Thin-Walled Structures,2022,181.

  33. Quek, S.C., Waas, A.M., Shahwan, K.W., et al.: Analysis of 2D triaxial flat braided textile composites. 45: 1077–1096. (2003)

  34. Hooputra, H., Gese, H., Dell, H., et al.: A comprehensive failure model for crashworthiness simulation of aluminium extrusions. Int. J. Crashworthiness. 9(5), 449–463 (2004)

    Article  Google Scholar 

  35. Hashin, Z.: Failure criteria for unidirectional fiber composites. J. Appl. Mech. 47, 329–334 (1980)

    Article  Google Scholar 

  36. Huang, C.H., Lee, Y.J.: Experiments and simulation of the static contact crush of composite laminated plates. Compos. Struct. 61, 265–270 (2003)

    Article  Google Scholar 

  37. Xu, Y.N., Gao, Y.K., Wu, C., et al.: On design of carbon fiber reinforced plastic (CFRP) laminated structure with different failure criteria. Int. J. Mech. Sci. 196, 106251 (2021)

    Article  Google Scholar 

  38. Zhang, P.F., Zhou, W., Yin, H.F., et al.: Progressive damage analysis of three-dimensional braided composites under flexural load by micro-CT and acoustic emission. Compos. Struct. 226, 111196 (2019)

    Article  Google Scholar 

Download references

Funding

The authors gratefully acknowledge the great support from the Science Foundation of Zhejiang Sci-Tech University (ZSTU) under Grant No.22022162-Y.

Author information

Authors and Affiliations

Authors

Contributions

Liu. Manage projects and provide methods; Li. Data analysis and manuscript writing; W. Review and edit, provide funds and resources; C. Provide pictures and principles. All the authors reviewed the manuscript.

Corresponding author

Correspondence to Zhenyu Wu.

Ethics declarations

Competing Interests

The authors declare no competing interests.

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Liu, Y., Li, J., Wu, Z. et al. Numerical Prediction of Three-Point Bending of Braided Composite Tubes With Axial Yarns. Appl Compos Mater 31, 645–667 (2024). https://doi.org/10.1007/s10443-023-10187-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10443-023-10187-9

Keywords

Navigation