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Simulation of Screw Rolling Processes at Constant and Variable Friction Along the Contact Surface Between Roll and Billet

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Metallurgist Aims and scope

Computer simulation of the processes of three- and four-roller screw rolling was performed using the QForm finite element analysis computing environment with a constant and variable friction factor for roll–billet pairs. Simulation results at a constant friction factor showed that in the longitudinal section of the billet after four-roller rolling, the average value of the accumulated deformation is higher compared to three-roller rolling, and the deformation penetrates deep into the billet. The results also showed that four-roller rolling proceeds faster than three-roller rolling with a constant and variable friction factor. An analysis of the estimated speed of the billet movement during three- and four-roller rolling revealed that the return to a stable process after a sharp decrease in speed occurs faster in four-roller screw rolling than in three-roller rolling due to insufficient friction between the roll and the billet.

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Authors and Affiliations

  1. National University of Science and Technology “MISIS”, Moscow, Russia

    M. M. Skripalenko, B. A. Romantsev, M. N. Skripalenko & A. V. Danilin

  2. QuantorForm LLC, Moscow, Russia

    A. A. Gartvig & Yu. A. Gladkov

  3. Baikov Institute of Metallurgy and Materials Science of Russian Academy of Sciences, Moscow, Russia

    V. S. Yusupov & V. A. Andreev

  4. Bauman State Technical University, Moscow, Russia

    Yu. A. Gladkov

Authors
  1. M. M. Skripalenko
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  2. B. A. Romantsev
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  3. A. A. Gartvig
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  4. M. N. Skripalenko
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  5. V. S. Yusupov
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  6. V. A. Andreev
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  7. A. V. Danilin
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  8. Yu. A. Gladkov
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Correspondence to M. M. Skripalenko.

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Translated from Metallurg, Vol. 67, No. 7, pp. 102–107, July, 2023.

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Skripalenko, M.M., Romantsev, B.A., Gartvig, A.A. et al. Simulation of Screw Rolling Processes at Constant and Variable Friction Along the Contact Surface Between Roll and Billet. Metallurgist 67, 1021–1028 (2023). https://doi.org/10.1007/s11015-023-01592-3

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  • DOI: https://doi.org/10.1007/s11015-023-01592-3

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