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A review on recent developments in ultrasonic welding of polymers and polymeric composites

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Abstract

The review, titled “A Review on Recent Developments in Ultrasonic Welding of Polymers and Polymeric Composites,” comprehensively examines advancements in ultrasonic welding within the last decade. Employing a meticulous material-by-material approach, the study delves into the evolution of ultrasonic welding techniques, focusing on diverse advanced materials. Notably, the review encompasses significant developments in ultrasonic welding applied to carbon fiber–reinforced polymers such as PEEK, PA, PPS, and PEI, as well as glass fiber–reinforced polymers (GFRP). Additionally, the review extends its purview to various thermoplastics, including ABS, PP, and PE. The review synthesizes a nuanced understanding of the challenges and innovations associated with ultrasonic welding in diverse polymer and composite contexts by systematically analyzing each material category. This inclusive examination facilitates a holistic comprehension of the advancements made in ultrasonic welding technology, offering valuable insights for researchers, practitioners, and industry professionals. The review is a timely and comprehensive resource for those seeking to stay abreast of the latest developments in ultrasonic welding, fostering continued progress and innovation in polymer and polymeric composite joining methodologies.

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Abbreviations

USW:

Ultrasonic welding

PEEK:

Poly-ether-ether-ketone

PA:

Polyamide

PPS:

Poly-phenyl sulfide

PEI:

Poly-ether imide

FRTP:

Fiber-reinforced thermoplastic polymer

CFRP:

Carbon fiber–reinforced polymer

GFRP:

Glass fiber–reinforced polymer

ABS:

Acrylonitrile butadiene styrene

PP:

Polypropylene

PE:

Polyethylene

FFF:

Fused filament fabrication

LSS:

Lap shear stress

ED:

Energy director

HAZ:

Heat-affected zone

SSUW:

Single-sided ultrasonic welding

DoS:

Degree of crystallinity

ESW:

Energy controlled sequential ultrasonic welding

DSW:

Displacement-controlled sequential ultrasonic welding

MSW:

Multiple equispaced ultrasonic welding

MMF:

Multiple equispaced mechanical fastening

DP :

Detachment pressure

MWCNT:

Multi-walled carbon nanotubes

Recommended for publication by Commission XVI:

Polymer Joining and Adhesive Technology

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Authors and Affiliations

  1. Mechanical Engineering Discipline, PDPM Indian Institute of Information Technology, Design and Manufacturing, Jabalpur, 482005, India

    Sandeep Bose, H. Chelladurai & K. Ponappa

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In the collaborative effort of this work, H. Chelladurai and K. Ponappa played critical roles in conceiving ideas and refining the manuscript’s format. Meanwhile, Sandeep Bose took charge of sourcing information and composing the manuscript.

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Bose, S., Chelladurai, H. & Ponappa, K. A review on recent developments in ultrasonic welding of polymers and polymeric composites. Weld World (2024). https://doi.org/10.1007/s40194-024-01693-w

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